HomeMy WebLinkAbout0867 IYANNOUGH ROAD/RTE 28 - HOTELS/MOTELS i
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Town of Barnstable
Board of Health
9 0a ,� 200 Main Street
Hyannis, MA 02601
Office: 508-8624644 Wayne Miller,M.D.
FAX: 508-790-6304 Paul Canniff,D.M.D.
Junichi Sawayanagi
March 11, 2016
Andrew C. Quinto, General Manager
Fairfield Inn & Suites by Marriott
867 lyannough Road
Hyannis, MA 02601
RE dficatofothe SwimmingPooFairieldnn & uites LifeguarM h
Dear Mr.Quinto:
" swimmers," in lieu of the
We will allow you to employ qualified s requirement to
employ fully certified lifeguards, at your swimming pool located at the Fairfield Inn
located at 867 Iyannough Road Hyannis, MA. This includes persons in your
pools and includes all other persons within the pool enclosure. The following
conditions must be complied with:
(1) The pool must be supervised by a "qualified swimmer" all times the pool
is open. We wish to make it clear that this swimmer must be at the pool
and cannot be observing from the desk unless another swimmer is
provided and physically present at the pool. This swimmer must be
certified in adult, child, and pediatric CPR by the American Red Cross,
American Heart Association or equivalent, be familiar with lifesaving
equipment and knowledgeable in first aid procedures.
(2) . All qualified swimmers shall wear orange colored hats or orange colored
visors with the words "POOL STAFF" in 15 millimeter (5/8 inch) black
colored lettering on the front of the hats.
(3) The. maximum capacity of the swimming pool is reduced to nineteen (19)
persons.
(4) You shall maintain a permanent record on a form prescribed by the Board
of Health listing each swimmer. supervising the pool when it is in use. The ' ,
Q:\POOLS\QUALIF.SWMA ER LETTERS\2016 Qual.Swim Letters\Pool Modifi Fairfield Inn w SwimTest 2016.doc
• attached form must be posted at the pool site in a convenient location to
be viewed by the Health Inspector any time inspections are conducted.
(5) You shall submit a copy of the applicant's insurance policy naming the
Town as coinsured in the amount of$1,000,000.
(6) All other regulations contained in Chapter V, Minimum Standards for
Swimming Pools, must be strictly complied with.
(7) The qualified swimmers must hold .a current American Heart Association,
American Red Cross ore equivalent CPR certificates with training in adult
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child, and pediatric CPR.
(8) The swimming pool water must be tested for coli form bacteria at least
monthly by a certified laboratory.
Please be advised that if you exceed this capacity of 19 persons, your
modification will be invalid and you will be required to cease operation of the
pool.
This modification expires December 31, 2016. It is your responsibility to ensure
that you request renewal of the variance from the lifeguard requirements each
year prior to opening the pool.
Sinc ely yours
ltdw
Wayn Miller, M.D.
Chair an
Board of Health
Attachment
QAPOOLS\QUALIF.SWDa1ER LETTERS\2016 Qual.Swim LettersTool Modifi Fairfield Inn w SwimTest 2016,doc
I certify that the below listed qualified pool supervisors pass the swimming test
administered by me. I further certify that the pool supervisor is familiar with lifesaving
equipment and knowledgeable in first aid procedures including resuscitation. The pool
supervisor is/or was at pool site supervising the pool during the hours listed below:
DATE TIME IN NAME OF QUALIFIED TIME MANAGER'S
POOL SUPERVISOR OUT SIGNATURE
t
QAP00LS\QUALIF.SWIMMER LETTERS\2016 Qual.Swim Letters\Pool Modifi Fairfield Inn w SwimTest 2016.doe
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FEE:
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-� Town of Barnstable 3
OMA't°' SCHED. DATE:
Board of Health
200 Main Street,Hyannis MA 02601
Office: 508-8624644 Wayne A.Miller,M.D.
FAX: 508-790-6304 JunichiSawayanagi
1 Paul J.Canniff,D.M.D.
L.i;+ -6 U IA A¢-0 VARIANCE REQUEST FORM
LOCATION
Property Address: 867 lyannough Road, Hyannis, MA 02601
Assessor's Map and Parcel Number: 294/017 Size of Lot: 2.65 acres
Wetlands Within 300 Ft. Yes Business Name: K Hyannis Hospitality, LLC /� � 1�� J,
No Subdivision Name:
APPLICANT'S NAME: Andrew C. Quinto Phone 508-771-6100
Did the owner of the property authorize you to represent him or her? Yes x No
PROPERTY OWNER'S NAME CONTACT PERSON
Name: K Hyannis Hospitality, LLC Name: Andrew Quinto
Address: 867 lyannough Road, Hyannis, MA 02601 Address: 867 lyannough Road, Hyannis, MA 02601
Phone: 508-771-6100 Phone: 508-771-6100
: �►� tic y �
VARIANCE FROM REGULATION(List Reg.) REASON FOR VARI NCE(May attach if more space needed)
105 CMR 435.00-Qualified Swimmers Ease of hiring help and operational needs
NATURE OF WORK: House Addition ❑❑D003 House Renovation ❑ Repair of Failed Septic System ❑
Checklist (to be completed by office staff-person receiving variance request application)
Please submit copies in 4 separate completed sets.
_ Four(4)copies of the completed variance request form
_ Four(4)copies of engineered plan submitted(e.g.septic system plans)
_ Four(4)copies of labeled dimensional floor plans submitted(e.g.house plans or restaurant kitchen plans)
_ Signed letter stating that the property owner authorized you to represent him/her for this request
_ Applicant understands that the abutters must be notified by certified mail at least ten days prior to meeting date at applicant's expense
(for
Title V and/or local sewage regulation variances only)
_ Full menu submitted(for grease trap variance requests only)
Variance request application fee collected (no fee for lifeguard modification renewals, grease trap variance renewals [same
owner/lessee only], outside dining variance renewals[same owner/leasee only],and variances to repair failed sewage disposal systems[only if
F'AIIZFIELD
INN&SUITES®
karnotl
Fairfield Inn&Suites by Marriott®
Cape Cod Hyannis
867 lyannough Road I Hyannis,MA 02601
T 508.771.6100 1 F 508.775.3011
www.fairfieldhyannis.com
.Operated under a license agreement
from Marriott International,Inc.
Town of Barnstable
Board of Health
200 Main Street,
Hyannis MA 02601
February 5, 2016
Dear Members of the Board,
K Hyannis Hospitality, LLC dba Fairfield Inn &Suites located at 867 lyannough Road, Hyannis, MA is
. seeking a variance to 105 CMR 435.00 in which we would provide qualified swimmers to supervise our
pool in lieu of life guards.
We understand that there will be a qualified swimmer in constant attendance while the pool is open.
The qualified swimmer will have passed the test consisting of the three requirements outlined in the
application,will hold a valid CPR& First Aid certification, will wear a "Pool Staff' hat at all times, and
keep the pool capacity below 19 people.
We have additionally insured the Town of Barnstable in the amount of$1,000,000.
Thank you for your consideration in this matter,
Andrew C.Quinto,CHA
General Manager
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FAIRFIELD
INN 6r.SUITESO
karrtori®
• Fairfield Inn&Suites by Marriott®
Cape Cod Hyannis
867 lyannough Road I Hyannis,MA 02601
T 508.771.6100 1 F 508.775.3011
www.fairfieldhyannis.com
Operated under a license agreement
+ from Marriott International,Inc.
t
Town of Barnstable
Board of Health
200 Main Street,
Hyannis MA 02601
`February 5, 2016
Dear Members of the Board,
K Hyannis Hospitality, LLC dba Fairfield Inn &Suites located at 867 lyannough Road, Hyannis, MA is
seeking a variance to 105 CMR 435.00 in which we would provide qualified swimmers to supervise our
pool in lieu of life guards.
We understand that there will be a qualified swimmer in constant attendance while the pool is open.
The qualified swimmer will have passed the test consisting of the three requirements outlined in the
application,will hold a valid CPR& First Aid certification,will wear a "Pool Staff' hat at all times, and
keep the pool capacity below 19 people.
We have additionally insured the Town of Barnstable in the amount of$1,000,000.
Thank you for your consideration in this matter, ;
Andrew C. Quinto, CHA
General Manager.
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D P ELEVATIONS-POOL FAIRFIELD INN&SUITES
R ROOM „ eio.7T �^
HYAMlS,MA 0SIM4 '4OO"
SIMOKON-CL PSHUKES
ACORO® CERTIFICATE OF LIABILITY INSURANCE DATE1
22�zo1 212016 s
THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER.THIS
CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES
BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S),AUTHORIZED
REPRESENTATIVE OR PRODUCER,AND THE CERTIFICATE HOLDER.
IMPORTANT: If the certificate holder is an ADDITIONAL INSURED,the policy(ies)must be endorsed. If SUBROGATION IS WAIVED,subject to
the terms and conditions of the policy,certain policies may require an endorsement. A statement on this certificate does not confer rights to the
certificate holder in lieu of such endorsement(s).
PRODUCER CONTACT
NAME:
Smith Brothers Insurance,LLC. HcNN ,(860)652-3235 IC N,; 860)652-3236
68 National Drive,Suite 2 E-MAIL
Glastonbury,CT 06033 ADDRESS:GeneralMailbox@SmithBrothersUSA.com
INSURER(S)AFFORDING COVERAGE NAIC A
INSURER A:LM Insurance Corporation 33600
INSURED INSURER B:
K Hyannis Hospitality,LLC INSURER C:
c/o The Simon Konover Company
342 North Main Street,Suite 200 INSURER D:
W Hartford,CT 06117 INSURER E:
INSURER F:
COVERAGES CERTIFICATE NUMBER: REVISION NUMBER:
THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD
INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS
CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS,
EXCLUSIONS AND CONDITIONS OF SUCH POLICIES.LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS.
INSR TYPE OF INSURANCE ADDL SUER POLICY EFF POLICY EXP
LTR S POLICY NUMBER MMIDD/YYYY MMIDDIYYYY LIMITS
A X COMMERCIAL GENERAL LIABILITY EACH OCCURRENCE $ 1,000,000
CLAIMS-MADE FK OCCUR X TB5Z11259904015 06/01/2015 06101/2016 DPREMISES Ea occurtence AMAGES(RENTED $ 500,000
MED EXP(Any one person) $ 5,000
PERSONAL&ADV INJURY $ 1,000,000
EGEN'LGREGATELIMITAPPLIESPER: GENERAL AGGREGATE $ 2,000,000
CY JET LOC PRODUCTS-COMP/OPAGG $ 2,000,000
ER: $
BILE LIABILITY COMBINED SINGLE LIMIT $
Ea accident
ANY AUTO BODILY INJURY(Per person) $
ALL OWNED SCHEDULED AUTOS AUTOS BODILY INJURY(Per accident) $
HIRED AUTOS NON-OWNED PROPERTY DAMAGE
Per acci $
AUTOS dent
$
UMBRELLA LIAR OCCUR EACH OCCURRENCE $
EXCESS LIAR CLAIMS-MADE AGGREGATE $
DED I I RETENTION$ $
WORKERS COMPENSATION PER OTH-
AND EMPLOYERS'LIABILITY Y/N STATUTE ER
ANY PROPRIETOR/PARTNER/EXECUTIVE N/A E.L.EACH ACCIDENT $
OFFICER/MEMBER EXCLUDE]
(Mandatory In NH) E.L.DISEASE-EA EMPLOYE $
If yes,describe under
DESCRIPTION OF OPERATIONS below E.L.DISEASE-POLICY LIMIT I $
DESCRIPTION OF OPERATIONS I LOCATIONS/VEHICLES(ACORD 101,Additional Remarks Schedule,may be attached If more space is required)
Evidence of coverage is provided with respect to the swimming pool to be at the Fairfield Inn&Suites,,867 lyannough Road(Route 132),Hyannis,MA-
Permit Application.
CERTIFICATE HOLDER CANCELLATION
SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE
Town of Barnstable THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN
367 Main Street ACCORDANCE WITH THE POLICY PROVISIONS.
Idvnnnic Me ngAni
a 2���1�f
DATE:
BIKE J/ i
santvsrAer I REC. BY y �
" �•� Town of Barnstable 3 ��
rfp Mp'1� SCHED. DATE
Board of Health
200 Main Street,Hyannis MA 02601
Office: 508-862-4644 Wayne A.Miller,M.D.
FAX: 508-790-6304 Junichi Sawayanagi
Paul J.Canniff,D.M.D.
VARIANCE REOUEST FORM
LOCATION
Property Address: 867 lyannough Road, Hyannis, MA 02601
Assessor's Map and Parcel Number: 294/017 Size of Lot: 2.65 acres
Wetlands Within 300 Ft. Yes Business Name: K Hyannis Hospitality, LLC
No Subdivision Name:
APPLICANT'S NAME: Andrew C. Quinto Phone 508-771-6100
Did the owner of the property authorize you to represent him or her? Yes x No
PROPERTY OWNER'S NAME CONTACT PERSON
Name: K Hyannis Hospitality, LLC Name: Andrew Quinto
Address: 867 lyannough Road, Hyannis, MA 02601 Address: 867 lyannough Road, Hyannis, MA 02601
Phone: 508-771-6100 Phone: 508-771-6100
VARIANCE FROM REGULATION(List Reg.) REASON FOR VARIANCE(May attach if more space needed)
105 CMR 435.00-Qualified Swimmers Ease of-hiring help and operational needs
1
NATURE OF WORK:'House Addition ❑❑❑❑❑❑ House Renovation ❑ Repair of Failed Septic System.
Checklist (to be completed by office staff-person receiving variance request application)
Please submit copies in 4 separate completed sets.
_ Four(4)copies of the completed variance request form
_ Four(4)copies of engineered plan submitted(e.g.septic system plans)
_ Four(4)copies of labeled dimensional floor plans submitted(e.g.house plans or restaurant kitchen plans)
_ Signed letter stating that the property owner authorized you to represent him/her for this request
Applicant understands that the abutters must.be notified by certified mail at least ten days prior to meeting date at applicant's expense
' (for
Title V and/or local sewage regulation variances only)
_ Full menu submitted(for grease trap variance requests only)
_ Variance request application fee collected (no fee for lifeguard modification renewals, grease trap variance renewals [same
owner/lessee only], outside dining variance renewals[same owner/leasee only],and variances to repair failed sewage disposal systems[only if
FAIpFIELD
INN&SUITESo
karriott.
Fairfield Inn&Suites by Marriott®-
Cape Cod Hyannis
867 lyannough Road Hyannis,MA 02601
T 508.771.6100 1 F 508.775.3011
www.fairfieldhyannis.com
Operated under a license agreement
from Marriott International,Inc.
Town of Barnstable
Board of Health
200 Main Street,
Hyannis MA 02601
February 5, 2016
Dear Members of the Board,
K Hyannis Hospitality, LLC dba Fairfield Inn &Suites located at 867 lyannough Road, Hyannis, MA is
seeking a variance to 105 CIVIR 435.00 in which we would provide qualified swimmers to supervise our
pool in lieu of life guards.
We understand that there will be a qualified swimmer in constant attendance while the pool is open.
The qualified swimmer will have passed the test consisting of the three requirements outlined in the
application,will hold a valid CPR& First Aid certification,will wear a "Pool Staff' hat at all times, and
keep the pool capacity below 19 people.
We have additionally insured the Town of Barnstable in the amount of$1,000,000.
Thank you for your consideration in this matter,
Andrew C. quinto,CHA
General Manager
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I ENLARGED PLAN AND w ANEW ADDITION AND ALTERATIONS: I c TT llIL_ n
L ELEVATIONS-POOL FAIRFIELD INN&SUITES a ,e,
+� ROOM [LIMSIT —
_a
MYMuns.Au �ta4ota "O°"
SIMOKON-CL PSHUKES
ACORO� DATE(MM/DDIYYYY)
CERTIFICATE OF LIABILITY INSURANCE 2/2/2016
THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER.THIS
CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES
BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S),AUTHORIZED
REPRESENTATIVE OR PRODUCER,AND THE CERTIFICATE HOLDER.
IMPORTANT: If the certificate holder is an ADDITIONAL INSURED,the policy(ies)must be endorsed. If SUBROGATION IS WAIVED,subject to
the terms and conditions of the policy,certain policies may require an endorsement. A statement on this certificate does not confer rights to the
certificate holder in lieu of such endorsement(s).
PRODUCER CONTACT
NAME:
Smith Brothers Insurance,LLC. PHONENo (g60)652-3235 ac No; 860 652-3236
68 National Drive,Suite 2 AIc Ext
Glastonbury,CT 06033 ADDRESS:GeneralMailbox@SmithBrothersUSA.com
INSURER(S)AFFORDING COVERAGE NAIC A
INSURER A:LM Insurance Corporation 33600
INSURED INSURER B:
K Hyannis Hospitality,LLC INSURERC:
c/o The Simon Konover Company
342 North Main Street,Suite 200 INSURERD:
W Hartford,CT 06117 INSURER E:
INSURER F:
COVERAGES CERTIFICATE NUMBER: REVISION NUMBER:
THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD
INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS
CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS,
EXCLUSIONS AND CONDITIONS OF SUCH POLICIES.LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS.
INSR TYPE OF INSURANCE ADDL SUBR POLICY EFF POLICY EXP LIMITS
LTR S POLICY NUMBER MMIDD/YYYY MM/DDfYYYY
A X COMMERCIAL GENERAL LIABILITY EACH OCCURRENCE $ 1,000,000
CLAIMS-MADE [X]OCCUR X TBSZ11259904016 06/01/2015 06/01/2016 DAMAGPREMISESE TO Ea occurre RENTED nce $ ,500 000
MED EXP(Any one person) $ 5,000
PERSONAL&ADV INJURY $ 1;000,000
GEN'L AGGREGATE LI MIT APPLIES PER: GENERALAGGREGATE $ 2,000,000
POLICY JERCT FX LOC PRODUCTS-COMP/OPAGG $ 2,000,000
OTHER: $
AUTOMOBILE LIABILITY COMBINED SINGLE LIMIT $
Ea accident
ANY AUTO BODILY INJURY(Per person) $
ALL OWNED SCHEDULED AUTOS AUTOS BODILY INJURY(Per accident) $
NON-OWNED PROPERTY DAMAGE $
HIREDAUTOS AUTOS Per accident
$
UMBRELLA LIAB OCCUR EACH OCCURRENCE $
EXCESS LIAR HCLAIMS-MADE AGGREGATE $
DIED I I RETENTION$ $
WORKERS COMPENSATION
AND EMPLOYERS'LIABILITY STATUTE EH R
ANY PROPRIETOR/PARTNER/EXECUTIVE Y NIA E.L.EACH ACCIDENT $_
OFFICER/MEMBER EXCLUDED?
(Mandatory in NH) E.L.DISEASE-EA EMPLOYE $
If yes,describe under
DESCRIPTION OF OPERATIONS below E.L.DISEASE-POLICY LIMIT $
DESCRIPTION OF OPERATIONS/LOCATIONS/VEHICLES(ACORD 101,Additional Remarks Schedule,may be attached if more space is required)
Evidence of coverage is provided with respect to the swimming pool to be at the Fairfield Inn&Suites,,867 lyannough Road(Route 132),Hyannis,MA-
Permit Application.
CERTIFICATE HOLDER CANCELLATION
SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE
Town Of Barnstable THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN
TO
To Main Street ACCORDANCE WITH THE POLICY PROVISIONS.
Hvannis.MA 02601
i
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Town of Barnstable Barnstable
Board of Health AN-AmmicaChy
snRvSSS. 200 Main Street, Hyannis MA 02601
1639. `� 2007
tFD MA'I A
Office: 508-862-4644 Wayne Miller,M.D.
FAX: 508-790-6304 Paul Canniff,D.M.D.
Junichi Sawayanagi
May 12, 2015
,' -Mr._Dan Bellman - t
K. Hyannis Hospitality
342 Main Street
West Hartford, CT 06117
RE: Swimming Pool Walkway Obstruction Variance/ Fairfield Inn, 867 Rte. 132
Dear'Mr. Thomas,
You are granted a variance from 105 CMR 435.13, which requires a minimum
width of four feet of continuous unobstructed walkway(s) around semi-public and
public swimming pools. This variance will allow you to construct a new semi-
public swimming pool at 867 Route 132, Hyannis with a handicapped lift (e.g.
Hoyer Lift) within the four feet walkway. This variance is contingent upon the
following:
1) Lifeguards shall be provided at this swimming pool anytime this swimming
pool is open/ in use.
2) The Hoyer Lift shall be located in an area that will not compromise or
obstruct life saving measures when/if a swimmer needs assistance while
in the pool.
3) The .Hoyer Lift shall be located adjacent to the pool stairwell as depicted F
on the proposed plan.
4) Red or orange colored paint or tape shall be applied to the decking
surrounding the Hoyer Lift area.
5) The applicant shall seek a variance from the Massachusetts Department
of Public Health.
QAWPFILESTairfield Inn Pool Walkway Obstruction Variance 2015.doc
p.
This variance is granted because it would not be physically feasible to install the
lift elsewhere other than within the four feet walkway of the swimming pool. Lifts
or sloped entries are now required at all public and semi-public swimming pools
in accordance with the Federal Americans with Disabilities Act (ADA) and
Massachusetts AAB Standards.
Sinc r ly,
Wayne iller, M.D.
Chair n
BOARD OF HEALTH
Q:\WPFILES\Fairfield Inn Pool Walkway Obstruction Variance 2015.doc
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t)F 1HE Tp� DATE:
FEE:
'C i w "
* BARNSTABLE, '
MASS.
9Qp 1639• ��� ,t REC. BY
'OrED►Mta � � Town of Barnstable
SCHED. DATE:
K,9
Board of Health
24 200 Main Street, Hyannis MA 02601
Office: 508-862-4644 Wayne A.Miller,M.D.
FAX: 508-790-6304 Junichi Sawayanagi
n Paul J.Canniff,D.M.D.
60 1 VARIANCE REQUEST FORM
LOCATION `
Property Address: �, V C O n iS
Assessor's Map and Parcel Number: 9 l 4 - O �"1 Size of Lot:
Wetlands Within 300 Ft. Yes Business Name: p(Q•Ck Sao 0 P00,S
No Subdivision Name:
APPLICANT'S NAME: Phone
Did the owner of the property authorize you to represent him or her? Yes No
PROPERTY OWNER'S NAME FatyPd 'ONTACT PERSON
Name: �V k a n i s 1-Cnspk-I Name:
nf l \l
Address: 2�a 6AOt\ n W, �o►(A oA Address:
0611"1
Phone: IGO .- Q Q� _a�3$ Phone:
VARIANCE FROM REGULATION List Re-.. REASON FOR V CE Ma attach����
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Hog
NATURE OF WORK: House Addition ❑ ouse Renovation ❑ Repair o Failed Septic System ❑
Checklist (to be completed by office staff-person receiving variance request application)
Please submit copies in 4 separate completed sets.
_ Four(4)copies of the completed variance request form
Four(4)copies of engineered plan submitted(e.g.septic system plans)
Completed seven(7)page checklist confirming review of engineered septic system plan by submitting engineer or registered sanitarian
Four(4)copies of labeled dimensional floor plans submitted(e.g.house plans or restaurant kitchen plans)
Signed letter stating that the property owner authorized you to represent him/her for this request
Applicant understands that the abutters must be notified by certified mail at least ten days prior to meeting date at applicant's expense
(for Title V and/or local sewage regulation variances only)
Full menu submitted(for grease trap variance requests only)
Variance request application fee collected(no fee for lifeguard modification renewals,grease trap variance renewals[same owner/lessee only],
outside dining variance renewals[same owner/leasee only],and variances to repair failed sewage disposal systems[only if no expansion to the
building proposed])
Variance request submitted at least 15 days prior to meeting date
VARIANCE APPROVED Wayne Miller,Chairman
NOT APPROVED Junichi Sawayanagi
REASON FOR DISAPPROVAL Paul J.Canniff,D.M.D.
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SP�CTt2UM ADA COMPLIANT POOL LIFTS
• fully ADA Compliant
• 3')u po nd operating load capacity
• Self operable from the deck and water r
• 90 lifts per attery charge
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aximum corrosion:protection rt , • t of
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Spa cio seat with excellent • footrest
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and Actuator outperform the competition 1
Accommodates a setback of b" to 22"
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PECT®LD:
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� spectrumproducts . com 800.791 .8056
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Hayward® In-Line and Off-Line Feeders
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FILTER
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CL100 and CL200 In-Line Feeders CL110 and CL220 Off-Line Feeders
CL i00 and CL200 in-line feeders are built with 1 V2 FPT all 0 and CL220 off-line feeders install next to the filter system
i threaded inlets and outlets.For serviceable PVC piping and work on system pressure drfferentiaL They connect easily with
fi installations,optional 1)4"socket flush union connectors are compression couplings for new or existing systems.All necessary
J available to provide an easy and professional installation. connectors and tubing are famished with each feeder.
Hayward Automatic Chemical Feeders
Hayward automatic chemical feeders are sized to handle the sanitizing needs of most pools and
spas. The product line consists of 9 pound and 4.2 pound chemical capacity units which feature
a large dial control valve for easy and accurate adjustment of the chemical feed rate.
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• Models available for chlorine or bromine sanitization ;
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• 9 lb. and 4.2 lb. chemical capacity configurations for in-ground and
above-ground pools and spas of all sizes
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• Uses large or small, slow dissolving, chlorine or bromine tablets
• Simple installation for new construction, aftermarket or replacement
applications with multiple in-line and off-line configurations available r
• Large dial control valve allows for simple feed rate adjustment
• Easy-Lock threaded cover for safe and convenient access to tablets CL220 off-line
• Corrosion-resistant components and high quality Viton®seal for extended Feeder
1 durability and easy lid removal Cu 10 Off-Line
Feeder
To take a look at automatic chemical feeders or other Hayward products,go to
www.hayward.com or call 1-888-HAYWARD.
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620 Division Street I Elizabeth,NJ 07201
AHayward is a registered trademark of Hayward Industries,Inc.
®2012 Hayward Industries,Inc.
vdon is a registered trademark of DuPont LfTCHEMI2
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AUTOM IC CHLORINATORS ND BROMINATORS Q
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f The easy, economical way to
sanitize your pool automatically Q
Hayward®automatic chlorinators and
{ brominators are ideal for in-ground and
above-ground applications during new pool
construction or aftermarket installations.
Models are available for in-line and off-line
configurations to accommodate all capacity,
a plumbing and space considerations.These
p
�. units incorporate a durable ABS body along
with a high quality Viton®seal and an
----� ergonomically designed cover to allow for
safe and simple lid removal.
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Star-Clear a
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CARTRIDGE FILTERS c�
Hayward Star-Clear cartridge filters provide
sparkling pure water for a wide range of pool sizes
and types. From spas and hot tubs to above- and
in-ground pools,they deliver full-sized filter system
performance in an easy-to-afford package.Star-
Clear filters feature a heavy duty cartridge element
engineered from high quality reinforced polyester,for
maximum efficiency,easier cleaning and longer life.
A single locking knob provides easy access to the
cartridge element and securely fastens the filter
head to the filter tank—eliminating clamps or bolts.
An attractive injection molded,corrosion-proof filter
body sets the standard for value and convenience.
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Filter Head Single Locking Knob
provides easy access to cartridge element. securely fastens filter head to filter
Attractive and durable the head may be tank eliminating clamps or bolts
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rotated to t convenient) position pressure
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gauge and manual air relief valve
Single Element Cartridge
I engineered of high-qualityreinforced
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Heavy-Duty Filter Tank w i polyester with gasketed molded end caps
is injection-molded for dependable, 3 ` :�.:., for maximum efficiency,easier cleaning
corrosion-free performance and longer life
9
�I # Molded Center Care
Elevated Filtered Water Collector E incorporating oratin unique ue"Waffle-Pattern
and Debris Sump '� Design"allows for maximum flow and
prevents accidental by-pass of j r provides extra strength
heavy debris to pool or spa when tt
cartridge is removed for cleaning i
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Y2"FIP Filter Drain Valve Integral Mounting Base
provides fast draining for elevated provides stable,corrosion-free support
spas and tubs.Also accepts and allows filter to be used separately or
standard spigot valve t, mounted as a complete filter,pump and
platform base system
FILTER TYPE Cartridge element:25 and 50 if.(2.3 and 4.7 m)
FILTER TANK Injection-molded
FILTER ELEMENTS Reinforced Polyester
PERFORMANCE RANGE Y2 to 2 HP(25 to 50 GPM/95 LPM to 189 LPM)
C25O=19 Y2"H x 10 Y2"W(495 mm x 267 mm)
DIMENSIONS C5OO—29 Y2'r H x 10 Y2"W(749 mm x 267 mm)
EASY TO CLEAN CARTRIDGE ELEMENTS
Hayward cartridges have extra dirt-
Nam RM holding capacity and are engineered
' E from durable,high-quality materials to
last for years with only minimal care.
Simply remove the cartridge element and
P C250 25 2.3 25 95 12,000 45,420 15,000 56,775 hose off with Hayward's EC2O24 Jet
55O0 50 4.7 50 189 24,000 90,840 30,000 113,550 Action Cleaning Wand to restore to clean
operating condition.
To take a closer look at Hayward Filters or other Hayward products,go to N$f.
www.hayward.com or call 1-888-HAYWARD.
620 Division Street I Elizabeth,NJ 07201
®Hayward is a registered trademark and StarClear
A is a trademark of Hayward Industries,Inc.
m 2011 Hayward Industries,Inc. UTSTARC10
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Super H
ENERGY EFFICIENT, FULL-RATED,
HIGH-PERFORMANCE PUMP SERIES 9
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- -- Performance of,
a lifetime.
J Power your system with the energy efficient,
full-rated Super II pump series from Hayward®
-- e These efficient, high performance pumps are
built to last and engineered to perform even
under the most demanding conditions.
Convenient features include a see-through
cover so pool owners know exactly when
to empty the extra-large debris basket.
Performance features include full-flow
hydraulics that allow greater flow at a lower
cost of operation and a housing design that
makes it as quiet as it is dependable.
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See-Through Strainer Cover Service-Ease Design allows simple
lets you see when basket needs access to all internal parts. Motor
cleaning and eliminates guesswork, and entire drive group assembly
155 cubic-inch basket has rigid can be removed,without disturbing
construction including load-extender
ribbing for free-flowing operation. pipe mounting connections, by Uni-Bracket Mounting Base
disengaging just six bolts. 9
Heavy-Duty, High- provides stable,stress-free
Performance Motor support, plus versatility for
-- with airflow ventilation for any installation requirement.
Full Flow Hydraulics , quieter, cooler operation. Adapts 48-and 56-frame
allow greater flow at a motors.
lower cost of operation.
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Self-Priming Heat-Resistant, Industrial-
Suction lift up to 1 Size Ceramic Seal
above water level. is long-wearing and drip proof
MIDo o �� g@ ,@ice M} 9
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p�a3smm I—raemmT� SP3007EECA 1.13 3/a 150 115/230 2' 15Ya"
- SP3010EEAZ 1.50 1 1.50 115/230 2 15Y4"
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�2 y1e^f 1 SP3015EEAZ 2.00 1 Y2 1.33 115/230 2 16Y8" . J `
310mm)f
e-ama°08 1 ! SP3020EEAZ 2.50 2 125 230 2" 16Y8"
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SP3025EEAZ 3.45 3 1.15 230 2 ' 17�" ? '' r
SP303063AZ 3.45 3 1.15 ! 230/460 2' 14Y2"
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Three Phase ♦♦�`t`e;;• "" r ems/
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37 120 _Super II 155-Cubic-
34 110
30 _100 ,—�_ Inch Basket
27 90 is more like a bucket. The
0 24 -80 �I—I + — Super II Pump Series features
21 '° —F— I—j— -18_ impressive leaf-holding capacity.
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15 50 _ Rigid construction includes load-
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extender ribbing for free-flowing
aP3025E
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SP90,SEEAZ s �E debris loads.
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0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 GPM
Super II Series Pumps are listed by:
0 38 76 114 151 189 227 265 303 341 379 416 454 492 530 568 606 643 681 L In Energy ''
CAPACITY PER MINUTE U� NSF. S
Efficient To take a closer look at Super 11 Pumps or other Hayward products,go to
www.haywardpool.com or call 1-888-HAYWARD
]LaLaGD®
Hayward and Hayward Energy Solutions are registered trademarks 620 Division Street I Elizabeth, NJ 07201
A and Super II is a trademark of Hayward Industries,Inc.
®2011 Hayward Industries,Inc.
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Universal H -Senes a
k POOL AND SPA HEATERS
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Right for so many {
reasons. Perfect for
so many applications.
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Hayward is always looking for ways to make pool and spa ownership as affordable and effortless
as possible. Our Universal H-Series pool and spa heaters combine advanced technology with
universal-fit flexibility, making them a smart choice for virtually any new installation or system
upgrade. They deliver state-of-the-industry performance, save up to 18% on energy costs, have
extremely low NOx emission levels and a legendary reputation for durability. They're offered in
150,000, 200,000, 250,000, 300,000, 350,000 and 400,000 BTU/hr. models.
Exclusive
to Universal
H-Series
Heaters STANDARD Cupro . Superior Hydraulic State-of-the-Art Finn Dual Voltage I
Nickel Heat Exchanger Performance Plate Heat Exchanger Installation is simplified i
Totally Managed Flow. Industry-leading hydraulic State-of-the-industry Fin with voltage that adapts
provides exceptional performance saves Plate heat exchanger with to either 110V or 220V.
corrosion resistance and energy by reducing special V-groove design
erosion protection.Ideal for circulation pump run time. for faster heating and
today's salt-based electronic longer life.
chlorination systems.
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Easy installation, simple operation.
A choice of left-side or right-side electric, gas appearance and front-panel only access
and water connections gives Universal H-Series required for both installation and service-
heaters unprecedented installation flexibility. ensures compatibility with virtually all
This enhanced adaptability
p y-coupled with new or existing systems and equipment
a lightweight design, a modern low-profile pad configurations.
At
Universal Wiring Hot-Surface Silicon Digital LED Control Panel Insulated FireTile® Low NOx Emissions
Junction Boxes Nitride Ignition System Electronic control Combustion Chamber Environmentally
High and low voltage Exclusive silicon nitride display maintains water Unlike older forms of responsible;complies
connections are easy and ignition system for temperature;monitors insulation,FireTile securely with all current California
convenient with left-and dependable lighting and heater performance with traps the heat,delivering and Texas air quality
right-side junction boxes. reliable operation. self-diagnostic capability. the most performance emission standards.
from each BTU.
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Selecting the correct size Specifications and
H-Series heater: Dimensions:
For Your Swimming Pool Universal H-Series Heater
Determine your pool's surface area in square feet: 11 1 1 1 11 1 1 11 1 1 1
400,000 350,000 300,000 250,000 200,000 150,000
Q B L 83% 83% 82.7% 83% 83% 82.7%
L R
W 36" 33" 30" 28" 25" I 21"
1 29Yz" 29Yz" 29 i 29Yz" 29Yz" i 29Yz"
1 24" 24" 24" i 24 24" 24"
Area=(A+B)xLx.45 Area=RxRx3.14 Area=LxW
EMP&MOM2"x 2Yz" 2"x 2Yz" 2"x 2Yz" j 2"x 236" fs 2"x 2Yz" 0 2"x 2Yz"
In this table,locate the surface area that 1 Cupro Cupro I Cupro Cupro i Cupro Cupro
Nickel Nickel Nickel I Nickel Nickel ! Nickel
is equal to,or just greater than,the pool's
H400H360 1,200 1,050 appropriate
ourface area.To rhl number
he 8" 8" � 8" � s' � 6 � 6"
PP priate H Sees model that will the
1 1 160 '' 158 145 , 134 { 123 110
H300 900 selected area. u
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H250 750 I For indoor pool installations,divide the pool's '. ' " a/ 3/4" I 3� 3/, a44
r
surface area y .
H2O0 600 b 3
Table is based on a 30°Ftemperature rise,39 mph average H-Series heaters are available in a comprehensive range of BTU sizes for natural or propane
H150 450 wind velocity and elevalion of up to 2,000 feet above sea level. gas.All units are certified by the Canadian Standards Association and carry the exclusive
Hayward®warranty.
For Your Spa or Hot Tub Millivolt Heaters
Determine your spa capacity in gallons(surface area x average depth x 7Yz). Om 210,000
The reference table lists the.time required in minutes to raise the temperature of the Omeamn 27
spa/hot tub by 30°F.In the table below,locate the column with the spa/tub size in gallons 1 27Yz"
that is closest to yours.Select the desired time to raise the spa/hot tub temperature 30T,, P8Y2"
read to the left and select the appropriate H-Series model. 1 Yz"x 2"
This guide can be adjusted for other temperature rises.For example,if you desire a 15°F , Cupro Nickel
increase in temperature,simply divide the time for 30T rise by the ratio of 30/15,or 2.
11/ ' 1• � 7"
Note:Heat lost and/or heat absorbed by spa walls or other objects will add to the time ® 171/4
it takes the spa to heat up.
144
Spa sizing is based on an insulated and covered spa.Always cover your spa or hot tub 3
when not in use to minimize heat loss and evaporation. 1 1 _
cam
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II 11 011 alai 111 :II '11 111
•H400 ! 9 14 19 23 28 33 37 42 47 =
I H350 11 16 21 27 32 37 43 48 54
H300 12 19 25 31 37 44 50 56 62
H250 15 22 30 37 45 52 60 67 75
H2O0 19 28 37 47 56 66 75 84 94
�. .,
k H150 25 37 50 62 75 87 100 112 125
Efficiency. Performance. Innovation.
Whether you want to extend your swimming season or swim year-round,Universal H-Series
gives you comfort with efficiency.It's the perfect addition to your Totally Hayward®System.
To take a closer look at Universal H-Series Heaters or other Hayward products,go to
www.hayward.com or call 1-888-HAYWARD
620 Division Street I Elizabeth, NJ 07201
®■ Hayward,Hayward Energy solutions,Totally Hayward and nreTtle are registered
trademarks of Hayward Industries,Inc,02013 Hayward Industries,Inc. LITHSI3
SP�CTI� UN1 ADA COMPLIANT POOL LIFTS
me Lift° .
• ► � • - �
• Fully ADA Compliant •�i
• 350 pound operating load capacity
• Self operable from the deck and water _
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• 90 lifts per batter, charge
• All stainless steel constructiony.
(electropolished 304E grade)
INCLUDE+S.
• Coated with Spectra Shield'for
maxium corrosion protection �� , • One watertight
m
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• Stabilizer bar significantly improves lift Battery and
stability during transfer battery charger
• Spacious seat with excellent I ;- • Footrest
lumbar support and designed for ease deck anchor
of transfer • Seat belt
• Potationally and vertically powered with
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• Quiet and stable operation •
• Pro rietar Robust 0 eratin S stem # t
p Y p g Y
and Acf a r outperform the competition
• AGGommodate5 a setback of 6' to 22"
and water draft up to 12"
• Easy to install even into existing
concrete decks
• Works with 'the MATE for complete •
portability �. _
�1 QQpTECTfpBy
ADA (sPECT®LD
COMPLIANT - _I
pROrECTE��y #5-7 9 6 1
spectrumproducts.com • 800.791.8056
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The Clear Solution
MICRO 2.0 SALINE CHLORINATOR
Installation, Operation, and Maintenance
Manual
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TABLE OF CONTENTS
1.0 DESCRIPTION....................................................................................... 3
1.1 General Information.................................................................. 3
1.2 Principals of Operation.............................................................. 3
1.3 General Specifications and Sizing Guidelines.............................. 3
2.0 INSTALLATION..................................................................................... 5
2.1 Unpacking............................................................................... 5
2.2 Storage................................................................................... 5 _
2.3 Safety Considerations....................:.......................................... 5
2.4 Plan Ahead.............................................................................. 6
2.5 Tools Checklist........................................................................ 6
2.6 Additional Parts Required for Installation.................................... 6
2.7 Power Supply Installation.......................................................... 7
2.8 Electrolytic Cell Installation.........................................................7
2.9 Install Kit Installation.................................................................8
2.10 Plumbing the System............................................................... 9
2.11 Bypass Plumbing......................................................................10
2.12 Pressure Drop Plumbing 11
2.13 System Wiring...........................................................................14
2.14 Electrolytic Cell Wiring............................................................. 16
2.15 Bonding the System................................................................. 16
3.0 OPERATION......................................................................................... 17
3.1 Preparing the Water................................................................... 17
3.2 Starting the System.................................................................. 17
3.3 System Operation..................................................................... 18
4.0 MAINTENANCE.................................................................................... 20
5.0 WARRANTY INFORMATION.................................................................... 24
Saline Chlorinator Install Manual. Page 2 of 25 8/01/11
SECTION 1
DESCRIPTION
1.1 GENERAL INFORMATION
The ChlorKing® Micro 2.0 Saline Chlorination system is an on-site sodium hypochlorite
generator designed for commercial swimming pool applications. The ChlorKing® Micro is
capable of producing up to 2 pounds of equivalent chlorine per day. The system manufactures
bleach continuously from a.salt concentration of 3500 to 7000ppm added to the pool. The
ChlorKing® Micro is designed for commercial service and can be operated 24 hours a day or
controlled by any pool controller. Models are available with non-reverse polarity, reverse
polarity and controller enabled or continuous operation.
1.2 PRINCIPALS OF OPERATION
Electrolytic Cell Assembly
The electrolytic cell assembly consists of a clear PVC cell housing containing an electrolytic
cell made from precious metal coated cell plates. Pool water from the pool circulation system
is directed through the cell in an off-line installation. The pool water, maintained between 3500
and 7000 ppm salt concentration is converted in the electrolytic cell to sodium hypochlorite.
The sodium hypochlorite is then circulated to the pool and combines with organics and further
combines to form salt to be used again by the electrolytic cell. This is called a closed loop
system because the salt is used repeatedly and is only lost through splash-out, backwashing
and rainfall.
Power Supply and Control Box
The power supply provides the current to the electrolytic cells to produce the rated amount of
sodium hypochlorite. The power supply houses all the safety features to prevent system
operation in the event of a malfunction.
1.3 GENERAL SPECIFICATIONS
SODIUM HYPOCHLORITE PRODUCTION:
Sodium Rated Minimum Outlet
Model Hypochlorite Power Rated Water Flow Inlet Diameter Diameter
Designation Production in DC Pressure Rate (Inches) (Inches)
(lbs/day) Amps (gpm)
Chlor2.OT 2.Olbs/day@ 40 50 psi 20 gpm 1 inch 3/a inch
5000 PPM
Saline Chlorinator Install Manual Page 3 of 25 8/01/11
ELECTRICAL REQUIREMENTS:
Model Voltage Phases Frequency Amps GFCI
Designation (supply Breaker
AC)
Chlor2.OT 120 1 50/60Hz 3.5 15
SIZING GUIDELINES
Chlorinator sizing must comply with local codes. Please contact your local health department
for specific requirements or contact your local ChlorKing® representative for assistance.
HEAD LOSS DATA
90.00 ---
Head Loss Data
80.00 —
76.95
70.00 65.73 Head loss data in ft H2O
60.00
50.00
40.00 88
30.00
20.00
10.00
0.00 -0406
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Saline Chlorinator Install Manual Page 4 of 25 8/01/11
SECTION 2
INSTALLATION
2.1 UNPACKING
Units are shipped from the factory. In the event of damages during shipping, it is the
responsibility of the customer to notify the carrier immediately and to file a damage claim.
Open the crate or packaging carefully and examine all material inside.
2.2 STORAGE
When storing units, use the original packaging and store under a shelter to protect the
contents from weather.
2.3 SAFETY CONSIDERATIONS
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
WHEN INSTALLING, OPERATING, AND MAINTAINING THIS EQUIPMENT, KEEP SAFETY
CONSIDERATIONS FOREMOST. USE PROPER TOOLS, PROTECTIVE CLOTHING, AND
EYE PROTECTION WHEN WORKING ON OR INSTALLING THE EQUIPMENT. FOLLOW
THE INSTRUCTIONS IN THIS MANUAL AND TAKE ANY ADDITIONAL SAFETY
MEASURES APPROPRIATE. BE EXTREMELY CAREFUL IN THE PRESENCE OF
HAZARDOUS SUBSTANCES.
THE PERSONNEL RESPONSIBLE FOR INSTALLATION, OPERATION, AND
MAINTENANCE OF THIS EQUIPMENT MUST BE FULLY FAMILIAR WITH THE
CONTENTS OF THIS MANUAL.
ANY SERVICING OF THIS EQUIPMENT MUST BE DONE WITH THE UNIT FULLY OFF
AND DISCONNECTED FROM THE POWER SOURCE AND ALL PRESSURE BLED FROM
THE LIQUID LINES.
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• CONNECT THE EQUIPMENT ASSEMBLY TO A CIRCUIT PROTECTED BY A
GROUND-FAULT CIRCUIT-INTERRUPTER.
• ONLY A CERTIFIED TECHNICIAN MAY INSTALL AND SERVICE THE
CHLORKING® MICRO SYSTEM.
• MODIFYING THE CHLORKING® MICRO SYSTEM IN ANY WAY MAY CAUSE
BODILY INJURY AND WILL VOID THE WARRANTY.
DO NOT ALLOW CHILDREN TO OPERATE THE CHLORKINGO MICRO SYSTEM.
Saline Chlorinator Install Manual Page 5 of 25 8/01/11
• ONLY REPLACE COMPONENTS WITH THOSE SPECIFIED BY THE
MANUFACTURER.
• WHEN INSTALLING THE SYSTEM, ENSURE THAT POWER IS LINKED TO THE
MAIN PUMP POWER SOURCE FOR THE POOL TO ENSURE THAT THE
CHLORKING® MICRO SYSTEM NEVER OPERATES WHEN THE PUMPS ARE OFF.
• ALL BOXES ON THE CHLORKING® MICRO SYSTEM CONTAIN HIGH VOLTAGE
COMPONENTS. NEVER OPEN ANY BOX WHILE THE POWER IS ON.
• THE SYSTEM HAS THE POTENTIAL TO RELEASE HIGH DOSES OF CHORINE.
USE CAUTION WHEN HANDLING, SERVICING, OR OPERATING THE EQUIPMENT.
• CORD CONNECTED AT TIME OF MANUFACTURE
o DANGER — Risk of injury
■ Replace damaged cord immediately
■ Do not bury cord
2.4 PLAN AHEAD
Almost every pump room encountered is different. It is imperative to have prior knowledge of
the facility in which the unit is to be installed and to evaluate what type of tools, wall anchors,
etc. will be needed to make the installation as problem free as possible. See Tools Checklist
and Additional Parts Required for Installation.
2.5 TOOLS CHECKLIST
Power Tools: Drill, Hammer Drill
Drill Bits: 1-1/8 Hole Saw, Steel Drill Bit Assortment, Concrete Drills
Taps: 1 Inch NPT
Hand Tools: Set of Sockets to 1-1/16, Hammer, Screw Drivers, PVC cutters, Level, Slip Joint
Pliers, Crescent Wrench, 9/16 Wrench, Tape Measure, Teflon Tape, True RMS
Clamp Meter
2.6 ADDITIONAL PARTS REQUIRED FOR INSTALLATION
PVC tubing in 1 inch or PVC pipe in 1 inch
PVC 90's, 45's and couplings as needed
Anchors and mounting hardware
Saline Chlorinator Install Manual Page 6 of 25 8/01/1.1
2.7 POWER SUPPLY INSTALLATION
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NEVER TRY TO SUPPORT THE WEIGHT OF THE POWER SUPPLY USING ONLY
DRYWALL ANCHORS. THE POWER SUPPLY MUST HAVE A STUD FOR SUPPORT!
Locate a space on the wall, in the pump room, that will accommodate the dimensions of the
power supply. The cell housing must be mounted within 5 feet of the power supply to ensure
that the cables will reach the cell. On a drywall installation, locate studs to hold the weight of
the power supply. Use concrete anchors for installations into concrete walls. Install in an easy
to access location about chest high. Using a level, mark where the board will be located. On a
concrete wall installation, mark the wall (using a dot) where the first concrete anchor hole will
be drilled. Install the enclosure directly to the mounting surface.
As an option, the ChlorKing Micro has feet and can be set on a shelf without the need for wall
mounting.
2.8 ELECTROLYTIC CELL INSTALLATION
Installing the wall mount backboard:
Install the wall mount with 3/16" screws. The wall mount MUST be
installed onto a stud. Ensure that the wall mount is level. Mount
the electrolytic cell and tube to the mounting backboard. Ensure
that the cell and tube are mounted within 5 feet of the power
supply and that nothing is installed above the cell tube. The cell
may need to be removed for service.
Saline Chlorinator Install Manual Page 7 of 25 8/01/11
2.9 INSTALL KIT INSTALLATION
Install the parts found in the installation kit in the order shown in the following diagram. NOTE:
If installing a ChlorKingO 5000 or Acid wash system consult the ChlorKing®5000 and Acid
Wash installation manuals for additional instructions. NOTE: The flow switch must be
installed with.the arrow facing the bottom of the cell tube.
r,
Assembly Diagram
3" Install Kit 1"Ball Valve
1" X 2"Nipple
3/4" X 1" Bushing
Cell Tube
1" union
1"90 Elbow
1
I 1
1
)CellGround I" Male Adaptor
I 1
1
Strainer r�
1' X 2'Nipple Flow Switch 1" X 2"Nipple
1" Ball Valve �1"Union
1" Male Adaptor
7 �1" 94 Elbow
Customer Supplied Tubing
Saline Chlorinator Install Manual Page 8 of 25 8/01./11.
i
2.10 PLUMBING THE SYSTEM
Chlorkin ®s stems require 20 GPM of flow through the electrolytic cell to achieve the rated
g Y q g Y
production of chlorine. Choose one of the following plumbing methods that will best
accomplish 20 gpm of flow.
Bypass Manlbld Plumbing
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Saline Chlorinator Install Manual Page 9 of 25 8/01/11
2.11 BYPASS PLUMBING
Plumbing a by-pass flow stream through the ChlorKing@ cell allows for maximum flow rates.
In essence, this is the same application as plumbing a standard heater by-pass. In this case,
the ChlorKing@ cell takes the place of the heater. This is optimal when chlorine demand is
higher at different times of the day or season (such as outdoor pools in hot climates). It is also
a more demanding plumbing installation than using the pressure drop plumbing method
because of the need to cut the pool return line to install a by-pass valve. Some pool filtration
equipment has large piping (depending on the pool size and the builder who constructed it),
which will dramatically change the cost and skill required for the install. Each installation will
be custom made to that specific system's filtration system and can be slightly varied per each
plumbing situation.
Materials Needed for By-Pass Plumbing Installation:
➢ 2-PVC Tee Fittings- (sized to the pool return line)
➢ 1-PVC Valve- (sized to the pool return line)
➢ 2-PVC Bushings- (sized to the pool return line and inlet and outlet of the ChlorKing® cell)
➢ Miscellaneous couplings and elbows to plumb the return line back together
1. Find an appropriate location on the pool return line after the filter and after the heater by-
pass return that will accommodate the fittings for by-pass.
2. Cut the pipe and install a tee fitting. This is the feed line to the ChlorKing®cell (bottom of
ChlorKing®cell). Use the PVC bushing to bush the side outlet of the tee fitting to the
correct size of the fitting at the bottom of the ChlorKing®cell.
3. Install a valve directly after the tee fitting to divert the water flow through the cell.
4. Install the second tee fitting directly after the valve to accept the water coming from the
discharge of the ChlorKing® cell (top of ChlorKing® cell) again using the correct sized
bushing on the side inlet of the tee fitting to match the piping on the cell.
5. After the second tee fitting is plumbed in, reconnect to the pool return and make the
necessary attachments to the ChlorKing@ cell.
After plumbing is completed, adjust the newly installed valve to divert the water flow through
the cell at an accelerated rate. This allows more water to see a shock dosage of chlorine
faster than using the pressure drop installation method. There will be a slight rise in pressure
on the filter using this installation method, but usually no more than 3 to 5 psi. Accelerated
flow has other advantages such as calcium deposits not forming as easily thus extending
electrode plate life.
Again, we see this as the optimal method for plumbing the ChlorKing@ cell and recommend
this method. There are situations (namely the cost of valves and fittings for large piping) that
make this method not quite as feasible as the pressure drop method of installation.
Saline Chlorinator Install Manual Page 10 of 25 8/01/11
The dealer should assess this on a job-by-job basis. For further information, please call toll
free @ 800-536-8180.
2.12 PRESSURE DROP PLUMBING
1. Drill a 1-1/8" hole for 1 inch plumbing through a glued connection such as an elbow or
coupling. This hole should be as close to the pump outlet as possible
1'
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m
y
2. Drill a 1-1/8 hole for 1 inch plumbing on-the return line after the flow meter as shown below:
Saline Chlorinator Install Manual Page 11 of 25 8/01/11.
Hole after
flow meter
a
fl
4L
Hole after - '
flow meter
Hole pump
l outlet
t
s�
A
` sy
3. Tap both supply and return with a 1" NPT tap for 1 inch plumbing as shown below:
Saline Chlorinator Install Manual. Page 12 of 25 8/01/11.
. •i
y. ♦t t
4. Install male adapters in tapped holes as shown below:
f'
e
Saline Chlorinator Install Manual Page 13 of 25 8/01/11
5. Connect the pool circulation system to the electrolytic cell with Schedule 40, Schedule
80 or Flex pipe. The flow through the cell is from the bottom and out the top.
Supply from the pump goes into the bottom of the cell.
Return from the pool goes into the top of the cell.
2.13 SYSTEM WIRING
All systems must be wired so that when the pool circulation pump is off the power to the
ChlorKing® Micro is off. Consult a Certified Electrician for the best wiring method to achieve
this.
CORD CONNECTED SYSTEMS:
Plug the power cord into a minimum 15 amp wall outlet protected by a ground fault circuit
interrupter. Connect the cell cables to the top of the electrolytic cell. Connect the control cord
to a chemical feed controller or for continuous operation plug the control cord into a 15 amp
wall outlet protected by a,ground fault circuit interrupter.
Power Cord z
' Cell Cables
41 G/ r
fE rt P>
1 '.'
r
v ,
t ,
R
Control Cord
1
Saline Chlorinator Install Manual Page 14 of 25 8/01/11
Connect the flow switch to the connector shown below.
Flow Switch
t
k
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2.14 ELECTROLYTIC CELL WIRING
On reverse polarity Chlor models, connect the two large cables to the top of the cell with the
nuts provided. Ensure that the connection is tight. Ensure that the lower nut does not turn
when tightening the upper nut.
All other models, connect the connector provided to the electrolytic cell connector.
Saline Chlorinator Install Manual Page 15 of 25 8/01/11
2.15 BONDING THE SYSTEM
All ChlorKing® systems include cell-bonding assemblies. These assemblies are included in
the install kit (See Section 2.10). The bonding assemblies must be connected with a minimum
of 8 AWG bonding wire. Connect the bonding wire from the top cell grounding assembly to the
bottom cell grounding assembly and then from the bottom cell grounding assembly to the
bonding lug located on the outside of the power supply.
Top Cell
8..tromrc ixg rxw
BOndl n Saline Chlonnatiun Svstem
g : Grounding
Lugs Assembly
r
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8 AWG Bottom Cell
Bonding Grounding
Conductor ' Assembly
4
Saline Chlorinator Install Manual Page 1.6 of 25 8/01/11.
SECTION 3
OPERATION
3.1 PREPARING THE WATER
ChlorKing@ saline chlorination systems operate by electrolyzing sodium chloride (salt) that has
been added to the pool into sodium hypochlorite (liquid chlorine). In order for the ChlorKing®
system to operate salt must be added directly to the pool at least 24,hours before the system is.
started.
28 pounds of salt must be added for every 1000 gallons of pool water to reach 3500 ppm, 40
pound of salt must be added for every 1,000 gallons of pool water to reach 5000 ppm and 56
pounds of salt must be added for every 1000 gallons of pool water to reach 7000 ppm. Once
the salt has been added, brush the surface of the pool continuously until the salt has dissolved.
Never leave large amounts of salt on the surface of the pool.
Only use pure NACI. Do not use salt with additives. Contact your dealer of ChlorKing@ for a
list of approved salt.
Your pool water should be balanced in the following range before turning your ChlorKing®
system on:
Chlorine: 2 —5 ppm
Total Chlorine: No more than 0.5 ppm above free chlorine
Ph: 7.2— 7.6
Alkalinity: 80 — 120
Hardness: 180— 280 ppm
Salt: 3500 —7000 ppm
Cyanuric acid: 20 —50 ppm (Outdoor Pools only)
Phosphates: Less than 100 ppm
3.2 STARTING THE SYSTEM
Confirm that the salt concentration is 3500 to 7000 PPM.
Confirm that the valves to and from the cell are in the open position and water is flowing
through the cell tube.
Confirm that the unit is plugged in and that the flow switch or controller relay is connected.
The system will begin producing chlorine within 3 minutes.
c I,
If the ChlorKing® system is linked to a chemical feed controller, adjust the output of the system
to maximum, which will allow for full production every time the controller calls for it. If the
system is being operated manually, adjust the system to find the point at which chlorine levels
are maintained at the desired level. This may take several days of monitoring.
Saline Chlorinator Install Manual Page 17 of 25 8/01/11
ChlorKing® systems connected to a chemical feed controller will only operate when the
controller is in feed mode. Make sure that the chemical feed controller is not set in proportional
mode or system damage may occur.
3.3 SYSTEM OPERATION
The ChlorKing®MICRO systems operate when the main power supply cord is plugged in and
the system has an input on the control connection either from the flow switch or from a
chemical feed controller. The ChlorKing® MICRO will continue to operate as long as there are
inputs from those two sources.
. r .
Output
Indicators
Output
_. Selector
.. Switch
Output is adjustable.from 12 to 100% of the systems rating. The eight green LED's indicate
the current output. The picture above shows the maximum output. To adjust the output, hold
the output selector switch in the up position to increase output or in the down position to
decrease output. The green LED's will move up or down to display the current output
selection. Each LED, starting from the bottom, indicates about 12.5% of system capability.
So, for example, if the second green LED is lit the system has been adjusted to 25% output.
The LED's have additional functionality. The photo on the next page explains the LED
functions.
Saline Chlorinator Install Manual Page 1.8 of 25 8/01/11
LED FUNCTIONS
Top LED Flashing Green =
Output too high. Hold selector
..; switch down until flashing stops
i
Flashing Green = Low
salt or service cell.
>: Hold output selector
Output switch down to reset.
Rate
Solid
Green y, ' Flashing Green =.
System power up or
Orange LED off = reset
Single Polarity Mode
Orange LED on =
Orange LED off = , ; ` Reverse Polarity Mode
Manual Mode. No
chemical feed control
Orange LED on =
Controller Input
Enabled for remote
chemical feed control
Note: During power up, output rate adjustments, or reverse polarity, the system may not have
output for up to 3 minutes.
Note: The orange LED's are factory configured and are not user adjustable.
Saline Chlorinator Install Manual Page 19 of 25 8/01/11
SECTION 4
MAINTENANCE
The ChlorKing® MICRO system is designed to operate 24 hours a day and 7 days a week at
maximum production rates and will give you years of trouble free use if you follow these basic
maintenance and cleaning instructions.
This system produces sodium hypochlorite "liquid chlorine" from the salt that you have added
to the water. It will only continue to operate correctly if salt is maintained at a minimum 3500
ppm level. Low salt will lower the amount of chlorine produced, and cause damage to the
electrolytic cell. (Warranty's will not be honored if it is determined that salt has been run
low.)
Remember, the titanium plates that make up the cell are the most expensive part of the
ChlorKing® system and are going to need to be replaced roughly every 15,000 hours of
operating time. By ensuring that salt is always at the correct level, and plates are cleaned
regularly, you will increase their "life", thus saving you money...
ChlorKing®offers a wide range of other products that can help you maintain salt levels in
your pool, including conductivity controllers and saturated salt feeders for those pools that
loose large amounts of water. Call for more info.
1. Check salt concentration. Salt must be maintained at no less than 3500 ppm.
Check salt as often as necessary to ensure at least 3500 ppm concentration. Salt
concentration can be measured by using one or more of the following methods:
r I
Salt test strips. Salt test strips are accurate as long as the expiration date has not expired and
the cap is always replaced immediately. Follow the directions on the bottle.
A variety of hand held testers could be used. Hand held testers must be calibrated often.
Follow the manufacturer's instructions.
Salt can be measured with a permanently mounted monitor or controller. These are typically
accurate and require no calibration. A controller can be used to automatically keep the salt
concentration at the desired level.
Adjust the salt concentration as often as needed to maintain the desired level.
Saline Chlorinator Install Manual Page 20 of 25 8/01/11
2. Test the flow switch for proper operation at least once a month and clean the
strainer as often as needed. The strainer may need to be cleaned as often as every day
or as little as once a month. This will vary by property and plumbing method.
Shut off the bottom valve stopping flow to the "
cell.
Immediately check to see if the system shut off '
by checking the ammeter on Box 3. They
ammeter should go to 0 amps. If the system '
does not shut off, immediately open the valve. " t
Do not allow the system to run with the valve
closed. Check the flow switch and repair or
replace as needed.
To clean the strainer, shut of the system power.
Close the lower valve first and then close the .
r
upper valve.
Carefully unscrew the strainer cover. Allow
pressure to release slowly. Water from cell tube
will drain out when the strainer cover is removed.
Remove the strainer screen, clean the screen and reinstall.
i I
.j i
f
dial
Saline Chlorinator Install Manual Page 21 of 25 8/01/1 l
3. Evaluate the cell condition every week
eek
Visually inspect the cell tube for leaks and the cell stack for calcium build up.
-� This electrode stack is in -R
excellent condition and
does not require cleaningIF
3
A cell stack should never be allowed
to.accumulate this much calcium.
DO NOT TOUCH OR PLACE
ITEMS ON TOP OF THIS
Check the connections at the top of cell. oEvlcE
Clean as needed. ,. ; -
Saline Chlorinator Install Manual Page 22 of 25 8/01/11
4. Clean the cell when it needs it.
If the cell stack requires cleaning, first remove power from the
system.
Close the lower and upper cell tube valves. '
Disconnect the cables from cell terminals.
Remove the bolts holding the cell stack in the cell tube or loosen
the union holding the cell stack in the tube.
Lift electrode stack out of cell tube.
it z^
�"_ I•. .ram_
J
J
Immerse the cell stack in a bucket filled with a 4 to 1 muriatic acid
solution.
Leave the cell in the muriatic acid until the solution stops.bubbling
and cell is clean.
Reassemble the cell stack in the tube and reconnect the cables to
the top of the cell stack.
F
Saline Chlorinator Install Manual Page 23 of 25, 8/01/11
SECTION 5
WARRANTY INFORMATION
The ChlorKing@ system carries a limited 3-year warranty
1. 3-year warranty on assembly of electrical components.
2. 1 year on all electrical items.
3. 2 years or 15,000 hours, whichever occurs first, pro-rated hourly, on titanium electrodes. (Year
1 is warranted fully, thereafter pro-rated warranty applies, applicable over the full 2-year
period. Applicable on electrode stacks where full price has been paid.)
ChlorKing@ advises that titanium electrodes will have to be replaced every 15,000 hours of
operating time. Under no circumstances shall the replacement titanium electrodes exceed the
original 15,000-hour warranty.
ChlorKing@ warranties will not be honored should it be shown that the operating and
maintenance procedures have not been followed, particularly with regard to the cleaning
frequency program.
ChlorKing@ warranties of the titanium electrodes will not be honored if the system is operated
in water temperatures lower than 59 degrees F.
• During the warranty period the customer shall return the defective component, freight prepaid,
accompanied by the original invoice or proof of purchase, and ChlorKing@ shall at its sole
discretion elect to repair or replace the defective component and return it to the customer,
freight pre-paid.
ChlorKing@ accepts no responsibility other than to repair or replace a defective component,
and this warranty specifically excludes product failure due to accidental damage, abuse,
misuse, and negligence, damage due to non-compliance of the operating manual or
unauthorized alterations or modifications to the system. ChlorKing@ accepts no responsibility
and is not liable for any extended warranties or variations to this warranty offered by re-sellers
of ChlorKing@ systems.
Saline Chlorinator Install Manual Page 24 of 25 8/01/11
Warranty Registration Card
Please complete and return to activate ChlorKing®warranty
Please mail or fax to ChlorKing®inc.P.O.Box 80823,Atlanta,GA,30366 Fax: 770-685-6576
Dealer Name:
Address: City:
State: Zip: Tel:
Installation site of equipment:
Address: City:
State: Zip:
Date of purchase: Serial number:
1.Pool size: 2.Pool finish:
3.Indoor/Outdoor: 4.Heated: Yes/no
5.Filter Type: 6.Pool Age:
7.New or existing pool: 7.Controller installed: Yes/No
8.If controller installed,what make and model:
Saline Chlorinator Install Manual Page 25 of 25 8/01/11
0 NSF International
OFFICIAL LISTING
NSF International Certifies that the products appearing on this Listing conform to the requirements of
NSF/ANSI Standard 50 - Equipment for Swimming Pools, Spas, Hot Tubs and Other Recreational Water
Facilities
This is the Official Listing recorded on April 19, 2012.
Ecolab, Inc.
Ecolab Center
370 North Wabasha Street
St. Paul, MN 55102-1390
651-293-2524
Facility: South Beloit, IL
Flow Through Chemical Feeding Equipment
AquaMinder Acid Diluter[11 [21 [3]
SP3918 93021152
Pure Comfort Dibromo Feeder[11 [31
15 lb unit[4] 30 lb unit1s1 50 lb unit[6]
Cyanuric Acid Feeder[31 [7] [8)
Solubilizer 3050191 Solubilizer 30SO 2-HI[101
Aqua BalanceO Flow Through Chlorine Feeder Ill [31
N-290[11) N-29014
(1) Certified for Pool and Spa end use.
[21 Listed for use with muriatic acid only.
[31 Follow manufacturers instructions for the installation and operation of this equipment.
Any modifications, including the use of chemicals other than those recommended by the
manufacturer, will void the NSF Certification.
[41 Maximum output rate is 1.9 lbs of bromine/hour at 7.5 gpm.
[5] Maximum output rate is 2.9 lbs of bromine/hour at 7.5 gpm.
[61 Maximum output rate is 6.2 lbs of bromine/hour at 7.5 gpm.
[71 Certified for Pool use only.
[8] Listed for use with Cyanuric Acid only.
x
[91 Maximum output rate is 2.45 lbs. of cyanuric acid/hour.
[101 Maximum output rate is 6.12 lbs. of cyanuric acid/hour.
[11] Maximum output rate is 0.47 lb/hr available chlorine at 10 gpm.
Facility: Norcross, GA
In-Line Electrolytic Chlorinator Process Equipment
In-Line Electrolytic Chlorinators Ill
PURE2.OT[2] [31 PURE2.5M[4] PURE5.0M[5)
(1) NSF Listed Units are Certified for pool and spa/hot tub end use.
[2) Maximum output at 3500 ppm salt 1.8 lbs/day.
[31 Maximum output at 5000 ppm salt 2.2 lbs/day
(4) Maximum output per day is 2.5 lbs/day.
[5] Maximum output per day is 5.0 lbs/day.
Note: Additions shall not be made to this document without prior evaluation and acceptance by NSF International.
1 of 1
OD140
789 N.Dixboro Road,Ann Arbor,Michigan 48105-9723 USA
1-800-NSF-MARK/734-769-8010
www.nsf.org
A K21 OOS-PPM & A K21 OOD-PPM
Installation & Operation Manual
AK210OD-PPM Shown
�, II
'No,
�1,,
Q01
O
TM
Retain this manual for installation, operation and
servicing information.
ECOLAB
38646/0400/0607 Copyright Ecolab 2007 9303-2073
This page intentionally left blank
I
Contents
Page
1.0 Introduction 1
1.1 Preface 1
1.2 System Features 1
1.3 Principle of Operation 2
2.0 Specifications 3
2.1 Control Board Assembly 3
2.2 Utilities 4
3.0 Installation 4
3.1 Planning for installation 4
3.2 Location 5
3.3 Mounting Control Board 5
3.4 Sample Jar Cell Plumbing 6
3.5 Acid Injection Plumbing 8
3.6 Install pH & PPM sensors 9
3.7 Connect Sensors to Module 10
3.8 Connect Power Cord 11
3.9 Connect Phone Line 12
3.10 Start-Up Pool Circulation 12
4.0 . Controller Set-Up and Operation 13
4.1 Controller Navigation/Password 13
4.2 Clearing Controller Overfeeds 15
4.3 pH Sensor Calibration 16
4.4 PPM Sensor Calibration 17
5.0 Maintenance 20
5.1 Replacing the Acid Pump Tubing 20
5.2 PPM Sensor Cleaning Procedures 21
5.3 pH Sensor Cleaning Procedure 21
6.0 Troubleshooting 22
6.1 AK2100D-PPM/AK2100S-PPM Troubleshooting Chart 22
7.0 Replacement/Supplemental Parts 26
7.1 AK210OS-PPM Controller Mounted 26
7.2 AK210OD-PPM Controller Mounted 27
7.3 Supplemental Spare Parts 28
AK210OS-PPM I AK210OD-PPM Installation & Operation Manual i
This page intentionally left blank
i
1 .0 Introduction
1 .1 Preface
This manual will guide you through the basic installation, operation,
and servicing of the AK2100D-PPM and AK2100S-PPM controllers. They
are similar to each other except that the AK2100D-PPM has the capacity
to control two bodies of water and more equipment.
Throughout this manual, AK2100 shall refer to both models unless
otherwise specified.
The AK2100-PPM controllers differ from the standard AK2100
controllers in that they are fitted with the 90875D modules. The 90875D
modules are an all encompassing circuit board that will accept all past
sensor types (pH, ORP, temperature and flow) as well as the PPM
sensor and in the future a conductivity sensor.
The PPM sensor is an amperometric sensor that reads the actual
amount of chlorine in the body of water. This type of measurement is
capable of controlling the chlorine level in the body of water from +/-
0.5PPM to a +/- 2.0 PPM range.
These installation guidelines describe the preferred method of
installation; however, the variety of equipment and the surrounding
environment will dictate the actual installation.
Caution: These installation, operation, and servicing
instructions are for use by qualified personnel only. The
installation must be made in accordance with local plumbing
and electrical codes.
1 .2 System Features
The control board features a multitasking controller capable of
communicating with a personal computer (via a direct connection with a
serial cable or modem). The system controls various equipment
including a chlorination device and acid pump. It also monitors sensor
inputs including pH, PPM, flow and more. The control board also contains
a sample jar cell for housing the pH and PPM sensors as well as a flow
sensor. It also includes the acid pump used for pH control. The control
board consists of the following components:
• AK2100D-PPM controller for two bodies of water or the AK2100S —
PPM controller for one body of water.
• Sample Jar Cell with flow sensor and plumbing components, one for
each body of water
• Model D-10 peristaltic pump for acid feed, one for each body of
water.
• pH and PPM sensors, one of each for each body of water.
AK210OS-PPM I AK210OD-PPM Installation & Operation Manual Page 1
Figure 1.2D
Backboard
Controller
Duplex _
Acid/Chlorine
ti{,
PPM Sensor
/ `I �• ..N
Acid Pump
PH Sensor
Sample Jar Cell
Assembly
1 .3 Principle of Operation
The operation of the system involves the automated control of pool and
spa water for the proper pH and chlorine levels. In order for the pool or spa
to have these proper levels, the pH of the water must be controlled
between 7.2 — 7.6 and be consistent.
The chlorine concentration is measured amperometrically and is
displayed as Parts Per Million (ppm). The disinfection process in a pool or
spa is managed by controlling pH and the chlorine level of the body of
water.
When the pH of the body of water rises above setpoint the controller
powers on the acid power outlet on the controller board. This in turn
activates the peristaltic pump which feeds muriatic acid into the circulation
loop. When the setpoint is reached the pump turns off.
When the chlorine level in the body of water drops below setpoint the
controller calls for the addition of chlorine. The controller powers on the
chlorine power outlet on the board. This activates the chlorination device
and doses chlorine into the body of water. The addition of chlorine
continues until the setpoint is satisfied.
Page 2 AK2100S-PPM/AK2100D-PPM Installation & Operation Manual
2.0. Specifications
2.1 Control Board Assembly
Figure 2.1 D
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t
i
a
I
2.1.1 Dimensions
AK2100S AK2100D Sample Jar
Backboard Backboard Controller Pump Cell
Height 2 ft 2 ft 8.5 in 5 in 12 in
Width 2 ft 3 ft 9.8 in 6.3 in 10 in
Depth 3/8 in 3/8 in 5.3 in 7.9 in 5 in
2.1.2 Controller Specifications
• 110 or 220 VAC selectable input voltage
• 3 AMP maximum relay current
• 24 AMP AC maximum combined relay current
• 2 AMP AC maximum 24 VAC current combined
• 0.1 AMP DC maximum 12 VDC current
• 135 T maximum operating temperature
AK2100S-PPM I AK2100D-PPM Installation & Operation Manual Page 3
2.1.3 Acid Pump Specifications
• Constant feed rate
• 120/240 VAC electrical rating
• Feed time controlled by AK2100 controller
2.1.4 Sample Jar Cell
• Includes ball valves, hose fittings, flow sensor, line strainer
and ports for pH and PPM sensors.
• Clear construction provides easy viewing of water flow
through the cell
• Sample port on bottom of jar cell allows easy sampling of
water for calibration of sensors.
2.2 Utilities
• Electrical - A 120 VAC constant power supply. Receptacle should
be grounded and protected by a ground fault circuit interrupter
(GFCI). A surge protector should be used for added equipment
protection.
• Phone line —A standard analog phone line is needed.
• Sample Water Supply Line - Water is supplied from connections on
the pool return and pump suction lines.
10 Installation
3.1 Planning for installation
Note: Before starting the installation, take inventory of
equipment that was sent. Check all shipped material
for any damage and/or missing items.
Locate the facility engineer or maintenance person and ask for
assistance performing the following:
• Check to verify that a phone line has been installed in the pool pump
room.
• Inspect power receptacle to be used for the controller panel to verify
that it is a grounded GFCI, 110 VAC.
• Check pump baskets for any excess air or air bubbles that may be
present. If found, determine source of air leak and correct the
problem.
Page 4 AK2100S-PPM/AK2100D-PPM Installation & Operation Manual
• Locate circuit breakers for pump motors and heaters. You will be
shutting off pumps and heaters prior to installation.
• Advise the facility engineer that they will be asked to make an
inspection and sign off on the Ecolab completion form.
3.2 Location
• Not every pool and spa pump room you encounter is the same. It is
imperative that you become familiar with the pump room and plan
out where the AK2100 Controller panel will be located.
• Designate a space on the wall in the pump room that will
accommodate the AK2100 Backboard (2' H X 3' W for an AK2100D,
2' H X 2' W for an AK21 OOS). Note: Leave enough area around the
board for plumbing connections.
• If there is a problem locating an area without pipes or conduit in the
way, a Standoff Control Board Mounting Bracket can be ordered,
P/N 9303-3777. The bracket will position the control board 3" away
from the wall.
3.3 Mounting Control Board
Figure 3.3D
r
7
Y e
l x
3.3.1 Unpack the pH and PPM sensors. Immerse the pH sensor in
a clean container filled with water from the pool or spa to
condition it.
AK210OS-PPM I AK210OD-PPM Installation& Operation Manual Page 5
3.3.2 The AK2100-D control board will have the following pre-
mounted: 1-controller, 2-110-volt duplex receptacles and 2-
sample jar cells. The AK2100-S control board will have the
following pre-mounted: 1-controller, 1-110-volt duplex
receptacle and 1-sample jar cell.
3.3.3 Wall anchors are sufficient to mount the AK2100 control
board to concrete or sturdy drywall structure.
3.3.4 Measure and mark locations of Controller Board mounting
holes on wall. Ensure that holes are level.
3.3.5 Drill holes and insert wall anchors.
3.3.6 Attach Control Board securely to wall.
3.3.7 Mount the peristaltic acid pump(s) to'the board as shown in
Figure 3.3D.
3.3.8 Plug the peristaltic pump(s) into the duplex 110-volt outlets
labeled Acid as shown in Figure 3.3D.
3.3.9 Do not plug in controller at this time.
3.4 Sample Jar Cell Plumbing
Figure 3.4D
1 '
I Add Sample
vi Jar Coll
Outlet i Sample Jar
Cell Inlet
Pure
� Cal Hypo Cal Hypot l Comfort
_.
Pure Comfort; Injectlon
�-jectllon Inlet Location ; Acid Point
f l_ Injectfoi
Filter
""-- - Heater
- Pump; , / Return
From Pool
Pool
3.4.1 Refer to Figure 3.4D for installation locations.
3.4.2 Turn the pool/spa heater off at the breaker.
I
Page 6 AK210OS-PPM I AK210OD-PPM Installation & Operation Manual
3.4.3 Turn circulation pump off at the breaker then immediately
shut all valves on the inlet and outlet of the pump. Note: this
will aid in priming the pump when installation is complete.
3.4.4 Drill a 7/16" hole in circulation piping after the filter. This
supplies water to the sample pp jar cell.p
3.4.5 Drill a second 7/16" hole in the circulation piping on the
suction side of the pump. This returns sample water to the
circulation system.
3.4.6 Tap both 7/16" holes with a W NPT tap.
3.4.7 Apply Teflon tape to two of the WNPT X '/2" Jaco
compression fittings and install them in the newly tapped
holes of the pool circulation line.
3.4.8 On inlet (right side) of sample jar cell assemble the, '/4" in-line
strainer, W ball valve and W X '/z" Jaco compression fitting
(see figure 3.4D2)
3.4.9 On outlet (left side) of sample cell jar assemble the, '/4' ball
valve and the W X '/2" Jaco compression fitting (see figure
3AD2).
3.4.10 Measure, cut and connect the '/2" Poly Flo tubing from the
Jaco fitting (step 3.4.4) to the inlet side of the AK2100
Controller sample cell assembly (step 3.4.8).
3.4.11 Measure, cut and connect the second '/2" Poly Flo tubing from
the Jaco fitting (step 3.4.5) to the outlet of the AK2100
Controller sample jar cell assembly (step 3.4.9).
3.4.12 For an AK2100D repeat the procedure for the second body of
water.
I
Fiqure 3.4D2
Flow Switch
9303-2018 9303-2068
PH Sensor "`' --. _---'PPM Sensor
8525-4000 9302-2003
114"MNPT X 114* r -In Line Strainer
FNPT _
8525.4000
1/4'MNPT X 1/4'
FNPT
8561.5821
1/2T X 114'MNPT
Jaco Fitting
AK210OS-PPMI AK210OD-PPM Installation & Operation Manual Page 7
3.5 Acid Injection Plumbing
3.5.1 Refer to Figure 3AD for installation locations. All of these
components are included with the peristaltic pump.
3.5.2 Drill a 7/16" hole and tap with Y4" NPT after the heater; this
hole is for the acid injection.
3.5.3 Apply Teflon tape to the acid injection check valve fitting and
install it in this location.
3.5.4 Measure, cut and. connect the red W flexible tubing from the
acid injection point (step 3.5.2) to the outlet of the acid feed
pump. Secure W tubing to the pump squeeze tube with the
ratcheting clamp.
3.5.5 Locate the 4:1 Muriatic Acid pail in an out of the way of the
pump room.
3.5.6 Fill with a 4:1 ratio of water to muriatic acid.
Caution:Always wear personal protective equipment
when handling chemicals.
Warning: Always add acid to water.
3.5.7 Measure, cut and connect the red W Poly Flo tubing from the
bottom of the 4:1 muriatic acid pail to the inlet of the acid feed
pump. Secure one end of the W tubing to the pump squeeze
tube with the ratcheting clamp.
3.5.8 Remove cap from the pail and insert the end of the W Poly
Flo tubing through a hole in the cap. Thread the weight onto
the tubing and attach the square strainer.
3.5.9 Insert strainer and weight assembly into the acid pail and
install cap.
3.5.10 For an AK2100D repeat procedure for the second body of
water.
Page 8 AK2100S-PPMI AK2100D-PPM Installation & Operation Manual
3.6 Install pH and PPM sensors
3.6.1 Two sensors are used to monitor the water conditions, pH
and PPM. The pH sensor is designated with a blue BNC
connector while the PPM sensor is denoted with orange wire
extending out of a black BNC connector.
3.6.2 The PPM sensor is installed in the right port of the sample jar
cell. This sensor works differently than other sensors we
normally use. The standard sample jar cell has been
modified to accept the PPM sensor, see figure 3.61D. There is
an additional takeoff on the U-tube of the sample jar cell.
This sidestream tube sends part of the sample water directly
into the PPM sensor. It is essential that the sidestream tube
is correctly connected to the PPM sensor.
3.6.3 The pH sensor is installed in the left port of the sample jar
cell.
Figure 3.6D
Flowsw'rtch -
PPM sensor
PH sensor w/Orange BNC cap
w/Blue BNC Cap
�..:Outlet - Inlet
Flow magnet - *` Sidestream Tube
U-Tube_'_
Jar housing
E
3.6.4 To install PPM sensor remove jar housing. Thread PPM
sensor into opening on the right side above the sidestream
tube. Guide the sensor inlet into the tube while threading into
sample cell head. Care should betaken to ensure that the
sensor and tube are aligned and that the tubing does not
twist or obstruct the outlet of the sensor. Replace jar
housing. Connect orange wired BNC connector.
AK210OS-PPMI AK210OD-PPM Installation& Operation Manual Page 9
3.6.5 To install pH sensor thread the sensor into the port on the left
side of the sample jar cell. Keep this sensor wet at all times.
Connect blue BNC connector.
Note: The sensors only need to be hand tightened;
they use an o-ring seal that doesn't need Teflon tape.
3.7 Connect Sensors to Module
3.7.1 Sensor wire designations are described in the chart below:
For this installation the pH, PPM and flow sensor will be
installed.
Sensor Card Sensor Wire Sensor Wire Sensor Type
Location Label Color
TEMP TC (Optional) Green Thermocouple
GND below TEMP TC (Optional) White Thermocouple
ORP+ ORP+ Clear Copper ORP red BNC
ORP- ORP- Green ORP red BNC
H+ H+ Clear Copper H(blue BNC),
-H- H- .,;; Gruen ;. R H.(blue BNC)1x
COND CELL n/a Conductivity Sensor
When Available
COND CELL n/a Conductivity Sensor
When Available
GND (below SW2 n/a n/a n/a
S W 3 n/a n/a n/a
SW2 n/a n/a n/a
GND n/a n/a n/a
GND (above S W 1) No label p, Black., Z Flow Switch(White)
"y
S W 1 No label '' '°Red d Flow.Switch White
+12 n/a n/a n/a
`PPM PPM-,';,` 'Green, PPM oran e wired BNC
PPM+ PPM+, Clear Copper- PPM(orange wired BNC
3.7.2 Run sensor wires through one of the small liquitite ports on
the bottom of the controller box. Up to 2 sets of wires can be
inserted into each small port. Note: There are six small ports
aligned in the front row.
3.7.3 Connect each labeled wire to the specific screw terminal
connector location on the Module. See figure 3.71D. Note:
Make sure screws are tight and good connections are made.
3.7.4 Coil all excess wire outside the control box and hand tighten
the liquitite connection.
Page 10 AK2100S-PPM/AK2100D-PPM Installation & Operation Manual
Figure 3.7D
-41
pH Sensor � `" "
PPM Sensor
C'N' r
,
5,13,200
3.8 Connect Power Cord
3.8.1 Run power cord through a large size liquitite connector on the
bottom of the controller box. Note: There are 5 of them
located on the back row of the controller.
3.8.2 Connect white, black and green wires to the designated
terminal strip locations, located on the back of the controller.
See figure 3.81D.
Figure73,78D::]
ti
. a
Green-GND
White-VA
CW
Black-VACB
AK2100S-PPM/AK2100D-PPM Installation & Operation Manual Page 11
3.9 Connect Phone Line
3.9.1 Connect analog phone line to controllers modem card. A
standard phone jack plug will fit through one of the large
liquitite port on the bottom of the controller box. Insert the
phone jack plug through a port and plug into the modem
board labeled PHONE LINE on the inside front panel of the
controller. See figure 3.91D. Coil all excess wire outside the
control box and hand tighten the liquitite connection.
Figure 3.9D
£O L`
t
3 f
Phone
connection
3.10 Start-Up Pool Circulation
3.10.1 Open inlet and outlet valves to pump. Turn power on to
circulation pump.
3.10.2 Purge filter tank of any air by opening the bleeder valve on top of
the tank.
3.10.3 Check pump basket and pool returns for any air bubbles.
3.10.4 Open valves on`sample jar cell. Jar cell will fill with water and
flow switch will activate. Note: After approximately 10 minutes
running time, the air should be purged from the system.
3.10.5 Confirm there are no vacuum or pressure leaks in the system.
Vacuum leaks will allow air into the circulation system; pressure
leaks will drip water out of the circulation system. Fix leaks if
any are detected,
3.10.6 Turn on heater. Contact on-site engineer if you are unfamiliar
with the type of heater used by the account. i.e. natural gas,
propane or location of circuit breaker.
3.10.7 Have the facility engineer sign off on the installation.
I
Page 12 AK2100S-PPM/AK2100D-PPM Installation & Operation Manual
4.0 Controller Set-up and Operation
4.1 Controller Navigation\Password
Figure 4.1 D
..
.� �
v
171
� Display
Speed Key
Display o __
47
!Speed KeyCurlers menu i
Password 4 ---- selection
o [axru \!
1 �
Accept...
\; change
Speed Key .._.._..-_.
Backup one screen
4.1.1 Navigation
There are a couple of ways to get around in the controller display. First
is using the arrow keys. These keys will move the curser around the
menus. To select a command move the curser (>) in front of it and either
press the [ENTER] key or press the right arrow key [>] to accept. Continue
this until you get to a data entry screen. Then you will enter the values
using the numeric keypad. The controller will display instructions when
needed.
The second way to navigate is by "speed keys". Some of the numeric
keys are also speed keys. They can bring you to specific screens with one
keystroke. Below are descriptions of these speed keys:
4 — password screen
5 — blank screen
7 — display readings screen
8 -voltage diagnostic screen
9 - conductivity diagnostic screen
. — (decimal) back one screen
Most of these screens are not used in the normal operation of the
controller. You will normally only use the decimal ( . ), 4 and 7 speed keys.
AK210OS-PPMI AK210OD-PPM Installation & Operation Manual Page 13
4.1.2 Password
A password will be needed to access the Config or Service menu
options from the main menu. The password can be obtained from the
RMC upon installation of the software and settings.
You can either enter your password immediately when you access
the controller by pressing the 4 speed key [4] or you can wait until you are
prompted by the controller. You will be brought to the following screen:
Requires Password
Please Enter
"-Delete 0
v-Cancel
Enter the numeric password and press Enter [ENTER]. You will then
have access to the menus in the controller.
4.1.3 Disable Relays
In most cases you should disable the controller when you enter the
account. This is done so that there are no chemicals being fed while
diagnosing problems or calibrating sensors. Follow these steps to disable
relays.
MAIN MENU
Display 12 :00:00
Config Monday
>Service G Select Service Press[ENTER]
Next Screen
MAIN MENU Manual
Display Cal.
Config Disable � Arrow down past+Flow to
Service >+Flow second page
Next screen — Disable choices
>1-4 10 min disable Disables relays 1-4 for 10 min
All 1 hour disable G Disables all relays/alarms/pagers for 1 hour
Relays only off 10 <= Disables all 8 relays for 10 min
+Remove disable
" G Removes all disable commands
Select a disable option and press Enter [ENTER]. Remember to remove
disable when leaving the account.
Page 14 AK210OS-PPM I AK210OD-PPM Installation & Operation Manual
4.2 Clear Controller Overfeeds
There are times when it is necessary to clear an overfeed condition
that has occurred. This is indicated by an "X" in the string of eight "0" & "1"s
in the lower right corner of the Display Readings screen. This screen is the
default that is normally displayed on the controller, it can also be reached
by selecting Display followed by Readings, from the Main Menu screen.
An overfeed can occur for a variety of reasons including: Out of
product calhypo or muriatic acid, a closed inlet or outlet valve of a chlorine
feeder, swollen tablets in a calhypo feeder, chlorine generator malfunction,
chemical feeder powered off, extreme bather load, etc.
Follow this procedure to clear an overfeed condition. From the main
menu screen:
MAIN MENU
Display 12 :00:00
>Config Monday <-= Select Config, Press [ENTER]
Service
Next screen:
MAIN MENU General
Display System
>Config Program <-= Arrow down past +Comm. to 2"d
Service >+Comm
screen
Next Screen:
MAIN MENU >Reset <-- Select Reset, Press [ENTER]
Display Wizard
>Config Modules
Service +Security
Next screen:
RST Controller
>RST Overfeed Time <-- Select RST Overfeed Time,
RST Communication Press[ENTER]
RST DATA, Normal
Next screen:
Are you sure!
Abort YES <-= Press 7 to Abort or Up arrow ["]
j to accept.
Next screen:
aPPM set pH set
a3 .04 3.00 7.40 7.40
b4.10 4 .00 7.45 ' 7.40 s
F10N F20N 00000000 <-= All X's are cleared.
AK210OS-PPM I AK210OD-PPM Installation & Operation Manual Page 15
4.3 pH Sensor Calibration
Note:pH and PPM are interdependent, that is the PPM value
will change if the pH fluctuates. Therefore, it is crucial that the
pH be calibrated first, and that it is in the 7.2-7.6 range!
Make certain that all chemical feed relays are disabled. Draw a
water sample of the body of water you are calibrating directly from the
sample jar cell. Note: It is important to take the sample from the sample jar
cell because this is the water that the sensor is reading.
Titrate sample using valid test kit solutions and compare the
controller display reading with the actual pool water sample titration. If the
controller is reading within +/- 0.05 pH units, calibration is not necessary. If
a calibration is necessary follow this procedure.
Press decimal [ . ] to reach the main menu.
MAIN MENU
Display 12:00:00
Config Monday
>Service G Select Service Press[ENTER]
Next screen:
MAIN MENU Manual
Display >Cal. <-= Select Cal. Press [ENTER]
Config Disable
Service +Flow
Next screen
Select Calibration
Cal px1 <-= Select corresponding sensor,
Cal ORP1 Press [ENTER]
Cal aPPM1
Next screen
Enter new value
Current: 7.99 Current Reading
Delete 7.
v-Cancel 40 G Enter titrated value using keypad
Next screen:
Select Calibration
-+Cal pxl <-- Press the 7 speedkey to display
Cal ORP1 readings.
Cal aPPM1
I
Page 16 AK210OS-PPMI AK210OD-PPM Installation & Operation Manual
Next screen:
aPPM set pH set
a3 .00 3.00 7.41 7.40 <-- pH reading should display new
b4.10 4.00 4 .39 7.40 value.
F10N F20N 00000000
4.4 PPM Sensor Calibration
Note. When calibrating the PPM sensor it is very important
that the pool filter is backwashed first in order to assure
proper water flow through sample jar cell. After the filter has
been backwashed, follow these steps:
Make sure the body of water is balanced and that pH, temperature and chlorine
values are at set point. See chart below for chlorine adjustment procedure.
Current Body of Calibration procedure
Water reading
0—2 ppm CI Do not calibrate—Add calhypo shock to reach target chlorine
r level. Allow time for chemicals to disperse.
Dosages:
Pool:4 Tbs/10,000 gallons = 1 ppm
Spa: 1.5 tsp/1,000 gallons= 1 ppm
3—8 ppm Cl Calibrate as close to setpoint as reasonable.
>8 ppm Cl Do not calibrate-Reduce chlorine level
Pool: Dilute and/or Dechlor to reach 3—8 ppm range.Allow 6
hours for chemicals to disperse before calibrating. Dose Dechlor
3 Tbs/10,000 gallons = -1 ppm
Spa: Backwash filter for 2 minutes then top off to dilute or drain
and refill. Lower chlorine level to reach 3—8 ppm range. Dose
Dechlor 1 tsp/1,000 gallons=-1 ppm. Circulate for 30 minutes
before calibrating. Calibrate only at operating temperature.
Make certain that all chemical feed relays are disabled. Draw a
water sample of the body of water you are calibrating directly from the
sample jar cell. Note: It is important to take the sample from the sample jar
cell because this is the water that the sensor is reading.
Titrate using valid test kit solutions and compare the controller
display reading with the actual pool water sample titration. If the controller
is reading within 0.50 ppm of the titrated value, calibration is not
nescessary. If a calibration is necessary, follow this procedure.
AK2100S-PPM/AK2100D-PPM Installation& Operation Manual Page 17
Press decimal ( . ] to reach the main menu.
MAIN MENU
Display 12 :00:00
Config Monday
>Service G Select Service[ENTER]
Next screen:
MAIN MENU Manual
Display >Cal. <= Select Cal. [ENTER]
Config Disable
Service +Flow
Next screen:
Select Calibration
->Cal aPPM1 <:= Select corresponding sensor,
Cal T1 Press(ENTER]
Cal pH2
Next screen:
Is pH and Cl near . G Press 9 to continue with
Setpoints calibration or,press 7 and adjust
7=No 9=Yes body of water before continuing.
When 9 is pressed, Next screen: (If 7 is pressed see below)
Enter new value
Current: 5.50 Current Reading
Delete 3 .00
G Enter titrated value using keypad,
v-Cancel Press [ENTER]
Next Screen
-please wait-
Calibration in G Controller is automatically setting
progress voltage at the midpoint, may take
5-20 seconds.
If calibration was successful, you'll return to this screen:
Select Calibration
Cal aPPM1 G Press the 7 speedkey to Display
fl Cal T1 Readings
Cal pH2
Page 18 AK2100S-PPM/AK2100D-PPM Installation & Operation Manual
Next screen:
aPPM set pH set
a3 .00 3.00 7.41 7.40 <-= aPPM reading should display new
b4.10 4.00 4.39 7.40 value.
F10N F20N 00000000
If calibration was NOT successful, you'll be brought to this error
screen:
ERROR: Unable to G Press any key and follow trouble
achieve desired gain shooting guide to determine
Check the sensor problem.
press any key -
When 7 is pressed in aPPM calibration screen, Next screen:
Balance water before <-- Press any key and balance water
calibrating the before continuing calibration. You
PPM04 sensor are brought back to the main
- press any key -
menu.
Next screen:
MAIN MENU
Display 12:00:00
Config Monday
>Service
During PPM calibration the controller automatically sets the signal
voltage to a center point of-2.5V. The sensor voltage has a range of 0-
his corresponds to the displayed PPM reading of 0- 9.99 m. For
5V t p9 Pp
every 1 V the signal goes up the display will go up 2 ppm. By centering the
voltage at the body of waters setpoint (3.0 ppm) you will have more
accuracy at the lower chlorine concentrations and less accuracy at the
extremely high chlorine levels. If you calibrate at a point away from the
setpoint, you will be skewing the range and the controller will not maintain
the desired chlorine level.
4
AK210OS-PPM I AK210OD-PPM Installation & Operation Manual Page 19
r
i
5.0 Maintenance
5.1 Replacing the Acid Pump Tubing
Note; Special UV resistant black tubing should be installed if
exposed to sunlight.
Inspect the peristaltic pump tubing frequently and replace when
deterioration becomes apparent. Peristaltic pump tubing will eventually
wear and break if neglected. This occurrence will cause chemical spillage
and potential for personal injury or damage to equipment. Always wear
protective clothing and safety glasses when working near chemical feed
systems. Follow these instructions to replace the pump head squeeze
tubing:
5.1.1 Remove strainer from 4:1 water : muriatic container, then run
pump until all chemical is removed from the tubing.
5.1.2 Remove the hose clamps from the tubing at the pump head
(twist clamp to disengage teeth).
5.1.3 Pull the 1/4" suction and dispensing tubing from the squeeze
tube.
5.1.4 Remove the pump head by rotating counterclockwise to
disengage from the latch studs on the feeder.
5.1.5 Grasp the tabs on the back cover of the pump head and pull
straight out to remove rollers from the housing.
5.1.6 Remove the old squeeze tube and retaining collars from the,
pump head. v
5.1.7 Insert the collars in the pump housing with the open end facing
out. Then position the rollers to insert the squeeze tube on one
side of the pump housing.
5.1.8 While rotating the rollers counterclockwise, push the squeeze
tube into the housing until it is centered, then lock into the
collars.
5.1.9 Replace the back cover on the pump head. Be sure it fits flush
against the housing.
5.1.10 Slide the pump head onto the motor drive shaft and turn it
clockwise to lock onto the two latch studs. Retighten the latch
screws to secure the pump head.
5.1.11, Push the suction and discharge tubing into the squeeze tube. Do
not push past the retaining collars. Install ratcheting hose clamp
to hold the tubing together and prevent leakage.
Page 20 AK2100S-PPM/AK2100D-PPM Installation & Operation Manual
5.2 PPM Sensor Cleaning Procedures
The PPM sensor has cleaning beads inside its housing. They
constantly swirl around and clean the electrodes. The copper electrode
is sacrificial and will be used up over time. The PPM sensor generally
does not need cleaning. If for some reason as in low flow conditions or
when excessive oils in the body of water are present, they can be
cleaned with a soft non-abrasive cloth.
Warning: NEVER use a chemical cleaner on the PPM sensor.
5.2.1 Only service the PPM sensor if there are problems controlling
the chlorine level in the body of water. Then check the PPM
Sensor for evidence of dirt, soils or flow blockage. If there are
signs, perform the following procedure.
5.2.2 Close the sample jar cell outlet valve and inlet valves and
disconnect the orange wired BNC Connector
5.2.3 Unscrew the sensor from the jar cell; make sure that the side
stream tube is not twisting with the sensor inlet tube. This may
damage or break the U-tube or the black side stream tube.
5.2.4 Remove the gray potting cap from the black sensor housing. It is
threaded and should be loosened by hand. Note: There is free
flowing glass beads inside the PPM sensor, care should be
taken to not lose them when cleaning.
5.2.5 Examine the electrodes for blue green corrosion (copper
electrode) or tarnish (platinum electrode). If there is a problem
with either electrode, gently wipe the affected electrode with a
soft cloth. Note: The copper electrode will have a dark (brownish)
colored patina that should not be removed by scrubbing.
5.2.6 Examine the 4 straws of the sensor to determine if there is any
blockage by holding it up to a bright light (careful, don't lose the
glass beads). If there appears to be blockage in the straws,
place your finger over the sensor inlet (the small gray tube on the
bottom) and blow into the top of the sensor this may dislodge
any debris or water droplets.
5.2.7 Re-examine, if there is still blockage straighten a jumbo size
paperclip as straight.as possible. Push the straightened clip into
the top of the straw to clear out any foreign material.
5.2.8 Check inside the black housing and make sure there are 20
glass beads still inside.
5.2.9 Replace the potted electrode cap. Reinstall the sensor back into
the sample jar cell making sure that the sidestream tube is
aligned. Do not over tighten the sensor.
5.2.10 Open the wet cell inlet and outlet valves.
AK210OS-PPMI AK210OD-PPM Installation& Operation Manual Page 21
5.3 pH Sensor Cleaning Procedure
Once a month, check the pH Sensors for evidence of dirt or oils. If
there are signs of soil, perform the following procedure.
5.3.1 Close the sample jar cell inlet and outlet valves. Disconnect the
blue BNC Connector
5.3.2 Unscrew the sensor; take care to not damage the sensing tip.
5.3.3 Gently swirl the sensor in a mild detergent solution and rinse the
sensor tip in water.
5.3.4 Immerse the sensor tip in a dilute solution of muriatic acid for two
to three seconds and rinse the sensor tip in water.
5.3.5 Reinstall the sensor into the sample jar cell
5.3.6 Open the sample jar cell inlet and outlet valves.
6.0 Troubleshooting
6.1 AK2100D-PPM/AK2100S-PPM Troubleshooting Chart
Symptom Possible Cause Action
6.1.1
CalHypo feeder/chlorine 1. Controller is between feed a.Wait and observe next feed
generator doesn't feed cycles. cycle.
although PPM reading is 2.Controller is in an Overfeed b. Clear overfeeds, sec 414
below set point , condition,
3. Power to chlorination system c. Confirm power to outlets during
is interrupted. feed. Ensure system is plugged
in and switched on.
4. Saline level is low d, Check and adjust salinity.
6.1.2
PPM is higher than setpoint. 1. CalHypo feeder's valve is a. Replace calhypo feeder's
bleeding through. valve.
2.Account has added chlorine b. If too high reduce chlorine level
product to the body. (Check in body using,Aqua Balance De-
skimmer basket) Chlor PIC 17411 or 17412
3, Flow to jar cell has increased, c. Calibrate PPM Sensor
giving a high reading.
6.1.3
Chlorinator feeds but PPM 1.Tablets"hung"inside calhypo a, Remove and clean jammed
doesn't increase feeder's sleeve. tablets from chlorinator sleeve.
2. High level of combined b. Shock pool with Aqua Balance
chlorine. Calhypo Shock PIC 17413,
3. High Phosphate level. c. Measure phosphates, Phos
Testkit 56980 and lower if needed
SK Phos Rem PIC 17571,
Page 22 AK21008-PPM/AK2100D-PPM Installation & Operation Manual
6.1.4
PPM and pH reading on 1. Inconsistent flow through a. Check to make sure that all
controller don't match test sample jar cell. valves to and from the sample jar
kit results of pool water cell are open.
2. Sensors need calibration. b. Backwash filter,calibrate
sensor.
6.1.5
High pH readings and low PPM 1. pH safety feed limit is a. Refill Muriatic Acid pail.
readings and feeders aren't activated. b. Make sure pickup tubes in acid
feeding pail are submerged and in
working order.
c. Make sure muriatic p-pump
power switch is on.
2. pH in overfeed. d. Reset overfeed.
6.1.6
pH is high in body,causing 1.Worn Squeeze tube. a. Replace Squeeze tube, Sec
overfeed conditions,even 5.1.
though muriatic acid pump 2. Improper muriatic acid b. Instruct on how to mix acid
seems to be operating correctly dilution. properly using 4:1 ratio.
3. Clogged check valve at c.Clean or replace injection point
muriatic acid injection point. check valve.
6.1.7
Chlorinator isn't able to keep up 1'. Unusually high batherload. a. Increase feed time for chlorine.
with chlorine demand 2. Controller has reached feed b. Increase overfeed time for
limit. chlorine.
3. Low flow through calhypo c. Increase flow through feeder
feeder. by adjusting calhypo valves.
4. Calhypo feeder is empty. d. Refill chlorinator.
5. Calhypo feeder or chlorine e. Contact RMC to determine if a
generator is too small for larger system is needed.
chlorine demand.
6. Little or no Aqua Balance f.Add Aqua Balance Pool
Conditioner in body(outdoor Conditioner PIC 18189,18180 or
pools only). 18170 to 30-50 ppm level.
7. High phosphate level g. Measure phosphates, Phos
Testkit 56980 and lower if
needed, SK Phos Rem- PIC
17571 .
6.1.8 j
PPM sensor reads 0 or close to 1. Insufficient flow through a. Remove electrode cap and
0 even though there is chlorine sensor. check capillary tubes for
and jar cell shows flow. blockage,clean out with a
straightened paperclip.
2. Sensor has reached the end b. Remove electrode cap and
of its life expectancy, check copper electrode; if it has
worn down to a nub, replace
sensor, P/N 9303-2068.
AK210OS-PPM I AK210OD-PPM Installation & Operation Manual Page 23
6.1.9
pH level consistently falls below 1, Muriatic acid feed cycle is too a. Have RMC adjust acid feed
set point long, cycle
2, Muriatic acid concentration is b. Instruct account on how to mix
too high. 4:1 ratio acid properly.
6.1.10
pH sensors reads 4.22 or 9.77 1. Defective sensor. a, Replace sensor.
6.1.11
pH readings on controller are 1.Alkalinity in water is low. a,Adjust alkalinity in water to 80-
erratic 120ppm.
2. Sensor wires are loose or b.Tighten all sensor wire
corroded. connections or replace sensor
wires, if corroded.
6.1.12
Chlorine level in pool water 1,Water to wet cell isn't a. Check to make sure that all
is high even though the consistent causing flow through valves are wide open in and out
controller is reading correctly. PPM sensor to change. of the wet cell, backwash filter,
calibrate sensors after backwash.
2. Sensor is out of calibration. b. Calibrate sensor.
6.1.13
Controller display is blank 1, Power cord is unplugged from a. Plug power cord into wall
wall outlet or power outlet has no outlet, check outlet for power.
power,
2.Controller motherboard was b. Call RMC for a replacement
damaged by a power surge. parts.
6.1.14
pH and PPM titrations at the 1. Sensors need to be cleaned. a. Clean sensors, Sec 5.2.
wet cell don't match readings on 2. Sensors need to be b.Calibrate sensors,
controller. calibrated, Sec 4.3-4. 4.
6.1.15
Controller is in alarm, but the 1. Phone line is disconnected at a. Re-attach phone line or clean
account hasn't received a controller. connections.
call from the Remote 2,Phone line has been b. Have engineering check phone
Monitoring Center disconnected at the phone room. room connections.
3.Phone system has changed c. Have RMC change required
required dialing prefix. dialing prefix.
4,Telephone switching d. Have engineering check
equipment has been changed. telephone switching equipment.
Page 24 AK2100S-PPM/AK2100D-PPM Installation & Operation Manual
i
6.1.16
PPM readings,on controller are 1. Sensor wires are loose or a.Tighten or replace sensor wires,
erratic corroded, PIN 9303-2064,
2. Flow through sensor is b.Remove electrode cap and
erratic check internal straws for blockage,
ream with a straightened
paperclip.
3, Air is being sucked into c.View jar cell to see if there are
sensor through electrode cap bubbles swirling around. Grease
gasket, rubber gasket of electrode cap
and reassemble.
4. Copper electrode is not being d.While electrode is open check
cleaned via glass beads. that there are 20 glass beads
(copper will have bluish green inside.
corrosion)
5. PPM sensor potting may e.Remove the BNC connector
have failed. and examine the top of the sensor
for salt crystals. Replace sensor
and wire if any are found,P/N
Wire- 9303-2064, sensor—9303-
2068.
AK210OS-PPM I AK210OD-PPM Installation & Operation Manual Page 25
7.0 Replacement Parts
7.1 AK2100S-PPM Controller Mounted
CIO
0
1 3
Ref.
No. Part No. Description
1 9303-2070 AK210OS-PPM Cont Mounted (w/o pumps)
2 9303-2072 AK2100S-PPM Repl Fr Pnl Assy
3* 9303-2068 PPM Sensor
9303-1012 Installation Kit AK2100S-PPM Includes:
Qtv Part No. Description Qty Part No. Description
1 8460-5096 Peristaltic pump D-10 4 8730-1032 Hose clamps, 1-1/4" SS
1 9263-1308 Wall Anchor, 10pk 4 8550-5667 '/2" Tubing inserts
1 8985-4003 Surge Suppr, 6 outlet 1 8999-0923 Silaprene 2oz tube
1 9303-2017 pH sensor w/cable 1 8999-0121 Silicone 3oz tube
1 9302-0000 '/2" Nat Poly tubing, 25' 1 8999-1996 Teflon tape
1 500264 5 Gal acid pail 1 9302-0001 W Red poly tubing, 25'
1 9263-2561 Cap for 5 Gal acid pail 100 8310-9140 Cable ties, Black
1 9303-2012 Label, Dilute acid 1 8501-9016 1-1/4" PVC Flex Tubing,
warning 30'
* Note: PPM Sensor Part No. 9303-2068 is included with the mounted controller.
Page 26 AK2100S-PPM/AK2100D-PPM Installation & Operation Manual
7.2 AK2100D-PPM Controller Mounted
2
1
3 i 3
Ref.
No. Part No. Description
1 9303-2069 AK210OD-PPM Cont Mounted (w/o pumps)
2 9303-2071 AK210OD-PPM Repl Fr Pnl Assy
3* 9303-2068 PPM Sensors
9303-1013 Installation Kit AK210OD-PPM Includes:.
Qtv Part No. Description Qtv Part No. Description
2 8460-5096 Peristaltic pump D-10 8 8730-1032 Hose clamps, 1-1/4" SS
1 9263-1308 Wall Anchor, 10pk 8 8550-5667 '/2" Tubing inserts
1 8985-4003 Surge Suppr, 6 outlet 1 8999-0923 Silaprene 2oz tube
2 9303-2017 pH sensor w/cable 1 8999-0121 Silicone 3oz tube
2 9302-0000 '/z" Nat poly tubing; 25' 1 8999-1996 Teflon tape
1 500264 5 Gal acid pail 1 9302-0001 %" Red poly tubing, 25'
1 9263-2561 Cap for 5 Gal acid pail 100 8310-9140 Cable ties, Black
1 9303-2012 Label, Dilute acid 1 8501-9016 1-1/4" PVC Flex Tubing,
warning 30'
* Note: PPM Sensors Part No. 9303-2068 are included with the mounted controller.
AK210OS-PPM I AK210OD-PPM Installation & Operation Manual Page 27
i
7.3 Supplemental Spare Parts
Part No. Description Part No. Description
Control Board . Sample jar cell
9303-3777 AK Mounting bracket for 3"wall 9303-2065 PPM sample Jar cell Head
Clearance
9303-2006 Quick Reference cards with 9303-2004 Magnet and flow,switch
French/English replacement kit
9303-1078 Sunshield, Stainless Steel 9302-0000 '/2" Polyflo tubing (25')
8332-2000 Weatherproof outlet cover 8525-4000 Mini ball valve
8985-4003 Outlet surge protector 9302-2003 Filter strainer complete
9302-2004 Replacement strainer screen
Acid Pump
8730-0539 Clamp, snap squeeze tube Saddle Clamps
8480-7833 Pump head repair kit (Incl 8730-5009 .1.5" X 1" Slip
squeeze tube)
8480-7841 Injection fitting '/4"NPT x '/4" tubing 8730-5017 2" X 1" Slip
(Acid Inj)
8480-0014 Squeeze tube replacement kit 8730-5000 2" X 1.5" Slip
9302-2005 Acid screen and weight 8730-5025 2.5" X 1" Slip
9302-0001 '/a' Acid tubing Red (25') 8730-5001 2.5"X 1.5" Slip
9302-0002 '/4" Acid tubing Black (25', Outdoor 8730-5033 3" X 1" Slip
use)
8730-5002 3" X 1.5" Slip
Sensors 8730-5041 4" X 1" Slip
9303-2017 pH Sensor w/2' cable 8730-5058 4" X 1.5" Slip
9303-2018 pH Sensor Only 8730-5066 . 6"X 1" Slip
9303-2068 PPM Sensor only 8730-5003 6" X 1.5" Slip
9303-2020 pH Cable only, 2', Blu 8730-5004 6" X 1.5" FIPT
9303-2021 pH Cable only, 10', Blu 8730-5005 8" X 1.5" Slip
9303-2064 PPM Cable only, 10', Orng 8730-5005 8" X 1.5" Slip
8740-0015 Glass Beads, 0.075", 500 count
Conversion Kit(Used to convert from ORP to PPM)for one body of water
9303-2061 AK2100 PPM04 Instl Kit
*Includes:
1 - PPM Sensor
1 - PPM Sensor Card 90875D
1 - PPM Flowcell Top w/3holes & Sidestream Tube
1 - BNC Cable Orange, 2 ft
1 - Instruction Sheet
Page 28 AK210OS-PPM I AK210OD-PPM Installation & Operation Manual
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AK2100S-PPMI AK2100D-PPM Installation & Operation Manual Page 29